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sts-smart-tensioning-system-2022

STS - Smart Tensioning System

The bolt tensioning system with the intelligence and power to make the tensioning process simple.

Quicker

With the Smart Tensioning System guiding the operator through the process, it can reduce process time by 50%.

Safer

The guided process secures that all procedures are followed, with every step of bolt tensioning completed correctly ensuring a safely tightened joint.

Smarter

The Power Focus Hand Controller delivers a fully integrated process, with everything controlled, guided and recorded from one device.

The evolution of bolt tensioning with STS - The Smart Tensioning System

The complete smart tensioning package

STS is Atlas Copco's new Smart Tensioning Sytem and is a combination of three key core components, to deliver the best bolt tensioning solution.

Smart Tensioner

smart tentec tensioner

Intelligence built in 

  • Data traceability with pressure torque & angle sensors.
  • Integrated electronics.
  • Fail safe mechanism with proven hydraulics.
  • Tool identification memory built in.
  • LED on the tool showing the progress of the tensioning process.

Hand Controller

power focus hand controller

The brains of the operation

  • Guide to perform tensioning processes.
  • One device to scan, guide, control and record.
  • Built-in barcode scanner.
  • Ability to send data and save data with USB.
  • LED Display to show status and results of process.

Power Pack

sp2000 smart pump

The power behind it all

  • Built for continuous working in the field or production.
  • Simple construction with basic electronics.
  • Split frame for stability and low vibrations.
  • Compact and easy to carry in confined spaces.
  • Built-in circuit breaker for protection of components.

Designed for safety, accuracy and speed

Why do you need a new bolt tensioning solution?

Until now, the bolt tensioning process has been dependent on equipment and operators efficency and skills. STS is the first truly smart bolt tensioning system which enables production and service companies to trace the tensioning process completed on critical applications.

What is the new solution?

Atlas Copco's new smart tensioning sytem combines the power of conventional tensioners with smartness to obtain data of the process and final results. The system will completely guide the operator on how to complete the process with accuracy, ultimately reducing errors and rework, and can reduce the process time by upto 50%.

How can it benefit your business?

Integrating the STS into your tightening process gives you the reliability that the work done, either by your team or third party operators, is being completed safely and accurately. This is acheived by analyzing the data captured from every step of the bolt tensioning process. Giving you an oppurtunity to improve or plan your operations in a better way.

 

smart tensioning system

Experience the evoluion of Smart Tensioning and receive a free demo of the STS

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Tensioning System bolting solutions

STS - Smart Tensioning System

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