Process monitoring software - Atlas Copco Libya

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Process monitoring software

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ToolsNet 4000 is a data collection and process improvement software application for use with Power Focus, Pulsor Focus, PowerMACS and STWrench. Combined, these products provide total control of the assembly process, providing a platform for quality improvements. Historical data, statistics and capability indexes can be accessed at any time via a standard web browser such as Microsoft Internet Explorer. ToolsNet is the complete assembly process improvement tool. Traceability minimizes recall costs – production can be followed in real time or monitored through different reports, such as the Result List report or Product List report, which provides information on every tightening related to a specified period or product. In the event of warranty recalls, the result database provides access to critical information which can easily minimize the extent of any recall and lead to an overnight payback on your investment.

Features & benefits

  • Take the first step in traceability by collecting all tightening results and storing them in a secure database system. Legal documentation and process improvements can be handled by running several pre-formatted reports specially designed to save user time and effort.
  • Extend the usage of available information by collecting all events as they occur on the assembly line, in real time. Generate reports to identify frequently occurring events and trigger emails to the right personnel based on event distribution rules you create. Be always on the alert for quality variation and workstations that require preventive or corrective tool maintenance.
  • ToolsNet 3000 W5, Event Monitor W5 and E-mail module are required for Upgrade.

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Atlas Copco Service

The Leader in tool maintenance for industry Atlas Copco service is a proven cost-saver in your production. The savings you can expect from running a service program depend on the type of production you have in your plant. Many factors are taken into consideration, including: Line assembly, work at fixed stations, frequency of tool use, tool types, applications, and work environment.

Repair Service

With today’s high demands on minimizing downtime for our customers, we focus on specialized workshops that can handle quick repairs and complete overhauls in the most cost-efficient way. To do that we keep a large inventory of spare parts in stock, and we have upgraded with factory fixtures and test equipment to increase our efficiency. With all this, plus certified mechanics dedicated to specific tool models, we’ve minimized lead times and improved the quality of each repair. After service all tools are rigorously tested to Atlas Copco specifications.
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Energy Efficiency Audit

A huge amount of energy is wasted due to leaks in compressed air systems. Capacity losses of up to 20% are common in many installations. During an Energy Efficiency Audit Atlas Copco checks the static and dynamic pressure for your air tools on the line. The pressure drop is measured and documented and a visual inspection of the air installation is performed. Based on the information acquired, using the Energy Efficiency Calculator, Atlas Copco recommends the correct installation in terms of air line accessories and various other aspects.

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Calibration Service

Calibration in Service Lab
With our network of calibration laboratories we can offer a complete package of calibration services to help you control quality for all assembly tools and measurement equipment in your production.

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Preventive Maintenance

Like other machines, Atlas Copco industrial power tools need regular maintenance in order to fulfill their full potential in terms of performance and reliability. Different agreements are available, tailored to your needs. We offer maintenance both on-site or off-site, or a combination.

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Full Coverage Service

Our Full Coverage option keeps your power tools in top operating condition and gives you a fixed budget for all tool maintenance. Other services can be added. To develop the optimum service program for your specific manufacturing operation, take advantage of our unique ToolScan RCM process.

Full Coverage includes:
  • Repair, including parts
  • Calibration
  • Preventive maintenance program
  • On-site/off-site options
  • Other services can be added
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Outsourcing solutions

We have extensive experience of outsourcing solutions and currently have more than 75 on-site workshops. These are examples of the areas we cover:
  • Preventive maintenance, repair and calibration of all
    brands and types of tools.
  • Installation and start-up support.
  • Service management system, including developing Key Performance Indicators.
  • Line and process support.
  • Back-up tool/equipment and spare parts management.
  • Other customer requests.
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Service packages for new equipment

Investing in new tools to upgrade an existing production line? Or perhaps you’re designing, installing and commissioning an entirely new line. In either case Atlas Copco’s specialists are there every step of the way to help you focus on quality and efficiency. With your production up and running our service programs will help keep you online with minimum interruptions.

Customer Request

+202 46100337/8

Send an email