Offroad vehicle assembly

Offroad vehicles such as Hydraulic Excavators, Wheel Loaders, Dump Trucks, Tractors, and Combine Harvesters all have common challenges related to assembly.
There are high torque joints that require large tools, critical joints that need to follow specific assembly instructions, and unusual ergonomic working conditions. These factors drive high production costs.

Roll over protection structure, Wheel Paver

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Reducing rework and warranty costs
Given high production costs, all offroad vehicle manufacturers want to reduce waste through reduction of rework and removal of warranty costs. In addition, operator safety is a primary concern when finding solutions to these challenges:

• Impact tooling lacks control and accuracy
  
• Torque wrenches confirm torque, but can be heavy or dangerous to use and increase process time
  
• Controlled tools are accurate, but can be large and heavy, thus restricting access or requiring additional tool support systems.

This makes the Tensor Revo a perfect match as it combines first-class ergonomic features with high accuracy and error-proofed tightening processes.

Typical applications

Wheel assembly, Tractor

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• Wheel assembly
• Axle to body
• Cabin to body
• Frames & structural support
• Roll over protective structure – ROPS
• Counterweight
• Track roller
• Final drive gear for tracked vehicle
• Slew motor or circle drive motor
• Upper swing circle
• Fuel tank
• Track on / Track off