Global Brewery Reduces Energy And Maintenance Costs With Upgraded Vacuum Installation And Beer Foam Separator - A Customer Success Story

Breweries around the world face increasing pressure to improve efficiency, reduce energy consumption, and minimize water use while maintaining production output. For one leading global brewery with multiple large-scale facilities, outdated vacuum and utility systems were creating unnecessary downtime and driving up operating costs.

The company set out to modernize its operations with a partner that could deliver scalable, reliable, and energy-saving brewing vacuum solutions across its global network.

Vacuum systems are essential for many brewing processes, from product transfer and deaeration to foam management. Reliability and uptime are critical to keeping high-volume production lines running smoothly. Traditional vacuum systems, however, often require high water consumption and frequent maintenance, adding both costs and environmental impact.

Breweries looking to stay competitive are increasingly investing in advanced vacuum pumps that reduce energy use, eliminate unnecessary water consumption, and optimize total cost of ownership.

After a comprehensive assessment, the brewery implemented Atlas Copco’s advanced GHS oil-sealed screw vacuum pumps paired with a specialized beer foam separator. This combination replaced outdated equipment while integrating seamlessly with existing infrastructure, ensuring minimal disruption to production.

The brewery valued the plug-and-play design, motors consuming 50% less electricity, and intelligent monitoring systems that provided real-time visibility into vacuum performance. These features simplified operation, reduced training needs, and improved overall plant safety.

Measurable Results Across Brewing Operations

• The impact of the upgrade was both immediate and measurable:
• Over 50% reduction in energy consumption across multiple facilities
• Elimination of millions of gallons of water use thanks to the beer foam separator
• Extended maintenance intervals and reduced unplanned stoppages
• Increased production throughput and greater reliability

By reducing both water and energy use, the brewery achieved significant cost savings while advancing its sustainability goals.

Beyond the technology, the brewery gained a partner committed to long-term reliability. Atlas Copco continues to support the facilities through preventive service agreements and expert technical support. This ensures maximum uptime, predictable maintenance, and optimized lifecycle performance.

With Atlas Copco’s customer-focused approach, the brewery not only modernized its operations but also strengthened its commitment to environmental stewardship. This aligns with consumer expectations and global sustainability initiatives, adding value far beyond operational savings.

This case study highlights how innovative brewery vacuum systems can transform operations in the highly competitive brewing industry. By aligning technology with goals for efficiency, reliability, and sustainability, the brewery set a benchmark for how traditional industries can thrive with modern solutions.

Atlas Copco Vacuum is proud to partner with breweries around the world to deliver reliable, Energy-saving, and water-saving vacuum systems.

Contact us today to learn how Atlas Copco Vacuum can help optimize your brewing operations with energy-saving, scalable solutions.