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Optimize plant efficiency with compressed air audits

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31 January, 2020

There is a famous saying Energy Saved is Energy gained.

In today’s world, when the focus is on energy conservation and energy savings, a compressed air audit at the site becomes an essential activity. This activity is not only important for power savings due to increasing power costs but for the environment also.

A compressed air audit study shows that compressed air leaks in the plant can contribute up to 30% of compressed air use. This results in a high operating cost of the plant coupled with other challenges like pressure drops in the compressed air system.

Compressed air audit is an activity for leak detection, pressure drops, flow measurement. The air audit is important for optimize use of compressors, dryers, receivers, compressed air piping system. This helps in power savings and cost saving for the industries, thus increased their plant efficiency.

The analogy between health check-up & compressed air audit

airscan
As regular health check-up helps to early diagnoses potential health issues. Likewise, compressed air audit helps to optimize the efficiency of the compressed air network.

The right compressed air audit at the site will identify the potential issues which may impact production costs and profit margin. As a part of energy-saving measures, few activities in the compressed air network can be done by own in-house team. One of the most common activities covers the repair of leakages, worn-out pipes, improper usage of air by operators, etc.

Again as health-check-up performed by experts with the best equipment. Likewise, an expert compressed air energy auditor can do the complete assessment of the compressed air system. Compressed air audit at the site includes
  • Leak detection
  • Airflow demand
  • System pressure 
  • Air quality
  • Pressure drops
  • Energy input
The main challenge faced by companies in availing air audit services is a complex understanding of the true possible savings against the money spend. However, an expert energy auditor can customize the air audit services as per your plant requirements for optimized results and cost-efficiency.

The expert air audit experts follow the 3 I strategy – Involve, Initiate & Identify, to explain the benefits of the air audit and provides valuable insights into how the compressed air system will perform with low energy costs & low downtime with efficient production lines.