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Two-stage Liquid Ring vacuum pump:

Liquid ring vacuum pumps are widely used in demanding industrial applications considering their compatibility to harsh and extreme vapor loads.

What is a two-stage liquid ring vacuum pump?

awd-a-liquid-ring-vacuum-pump

Single stage liquid ring vacuum pumps discharge the compressed gases to the atmosphere. The discharge from two-stage liquid ring vacuum pumps does not let out to the atmosphere. The first stage discharges through the manifold leading to the second stage as well as through a discharge port located in the intermediate plate between the first- and second-stage impellers. This compression process repeats itself in the second stage, allowing deeper vacuum and finally discharging the gas to the atmosphere. Because of the two stages of impellers, this type of vacuum pump is called a two-stage liquid ring vacuum pump.

The working principle of a two-stage water ring vacuum pump is simple. An eccentric rotor is placed in a cylindrical housing and water is fed into this housing. When the rotor is rotated by a motor, centrifugal force is applied on the water in the housing which creates a void in the center. The void created draws in gases. These gases are compressed and sent to the second stage through the discharge port. The same process is repeated in the second stage and the compressed gases are discharged out into the atmosphere.

The different types of fluid systems:

Depending on the application requirement, the liquid ring vacuum pump works in one of three modes of operation:

liquid ring vacuum pump

Once-through System

  • This is the simplest module. It comprises a pump complete with electric motor, drive, and base frame.
  • These systems are ideal where an ample supply of seal liquid is available, which can be subsequently discharged to drain. The liquid/gas mixture is discharged to drain through the discharge line.
liquid ring vacuum pump working principle

Partial Recirculation

 
  • In this case, the liquid/gas mixture is separated in the discharge separator. The recovered service liquid is then mixed with fresh seal fluid to maintain a constant temperature in the pump.
  • The excess liquid, equivalent to the make-up supply, goes into the drain.
  • The minimum amount of fresh make-up fluid is used to ensure cavitation-free operation at the required suction pressure.
  • It offers typical water savings of 50% compared to once-through operation.

 

Liquid Ring Vacuum Pump Working Principle Total Recovery

Total Recovery

 

  • Total recovery is a closed loop system that is used when the seal fluid is in short supply or when contamination may be a problem.
  • To enable total re-circulation of the seal liquid, the recovered liquid must be cooled prior to re-use.
  • In this case, a heat exchanger is utilized between the discharge separator and the pump.
  • It offers typical water savings of up to 95% compared to once-through operation.

 

Atlas Copco AWD Two-Stage Liquid Ring Vacuum Pumps:

Within Atlas Copco’s full range of liquid ring vacuum pumps, the AWD offers a two stage liquid ring vacuum pump construction for peak performance at low suction pressures. Atlas Copco AWD series are  created for extreme reliability and is ideal for continuous general industry vacuum service below 200 mbar (a), particularly vacuum distillation, drying, degassing and evaporator duties.



AWD 200

AWD 400

AWD 610

AWD 1230

AWD 1680

AWD 1960

AWD 3280

AWD 4510

50Hz

















Nominal Capacity (m3/h)

195

400

610

1250

1685

2000

3300

4500

Ultimate pressure (mbar (a))

30

30

30

30

30

30

30

30

Nominal installer motor (kW)

5.5

11

22

45

55

75

110

132

Atlas Copco two stage water ring vacuum pumps are ideal for pumping either dry or wet gases with a high tolerance for liquid carryover, especially in condensable processes. The two stage water ring vacuum pumps are available in a variety of materials that can be selected to suit the pumped process media. All AWD two tage water ring pumps are available as part of standard preconfigured modules manufactured according to Atlas Copco design principles for easy installation, use and service. Designed for extreme reliability the AWD liquid ring pumps deliver optimized performance for deeper vacuum levels in the harshest of conditions.

APPLICATIONS

Two stage liquid ring vacuum pumps are used for high vapor load applications where deeper vacuum is required. Typical applications include:

• Distillation

• Evaporation

• Degassing

• Power

• Chemical applications

• Bottling

Atlas Copco manufactures a wide range of single stage and two stage liquid ring vacuum and two stage water ring vacuum pumps that caters to various industrial applications. Click here to contact our application experts