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Smart Bolting for Oil and Gas Industry, Malaysia, 2024

Smart Bolting for Oil and Gas Industry, Malaysia, 2024

Smart Bolting Solutions for Oil & Gas Industry

Let's explore the Full Range of Atlas Copco Bolting Tools and Solutions

The "Smart Bolting Solutions: Enhancing Efficiency in Oil & Gas" event took place on November 26 at the Promenade Bintulu Hotel in Sarawak, Malaysia. This exclusive showcase featured the full range of Atlas Copco's bolting portfolio, providing comprehensive insights into their innovative smart bolting technology. Led by the dedicated General Industry team members, Mr. Wei Zhang,  Business Development Manager of Enegy Asia Pacific,Mr. Gautham Painaidu, Business Development Engineer of Heavy Industry, and Mr. Joe Chong, Business Manager of General Industry, along with distributors Raye Tan, Calibration Partner CT Services (M) Sdn Bhd, and Vincent Foo, Malaysia Authorized Distributor PRO AC Bolting Equipment sdn Bhd, attendees benefited from in-depth product insights, hands-on training, and application sharing. This event was a unique opportunity to enhance understanding of bolting solutions tailored specifically for the oil and gas sector.

  • Date November 26, 2024
  • Location Bintulu Sentral, 97000 Bintulu, Sarawak
  • Country Malaysia
  • Venue Ruby Hall C, Level 1, Promenade Bintulu Hotel
  • Get Onsite Demo at Your Factory!
Smart Bolting Malaysia - Zhei Wang

The seminar opened with an overview of Atlas Copco’s mission, expertise, and global footprint. This session, led by Suneerat Gongtoey, Marketing Manager of General Industry - Southeast Asia, and Wei Zhang,  Business Development Manager of Enegy Asia Pacific, set the tone for the day by showcasing the company's commitment to innovation. The vision of Atlas Copco Heavy Industry has been introdiced that we provide the safest, smartest and most productive bolting solutions, so that our customers can maximise process security, minimise human and operational risk and reduce their total investment costs.

Understanding Bolting System

Smart Bolting for OIl and Gas Industry, Malaysia, 2024 Gautham

Gautham introduced the fundamentals of bolting systems, emphasizing their significance in ensuring operational efficiency and safety in critical applications.

 

A bolting system refers to a mechanical fastening method that uses bolts, nuts, washers, gaskets, and flanges to securely join components. These systems play a crucial role in industries such as construction, engineering, machinery, and oil and gas, offering strong, reliable, and often removable connections.

 

Key Feautres of Bolting System

  1. Strength: Engineered to handle high loads and stresses, ensuring durability and reliability.
  2. Versatility: Applicable across a wide range of materials and industries.
  3. Removability: Facilitates disassembly for maintenance or modifications, increasing system flexibility.
  4. Precision: Enables controlled torque and tension to meet exact connection strength requirements.

Types of Bolting Systems

  1. Preloaded Bolting:
    Bolts are tightened to a specified preload (tension), ensuring stability and preventing loosening under dynamic loads. This type is particularly vital in applications prone to vibration or thermal cycling.

  2. Friction Bolting:
    Stability is achieved through friction between the connected surfaces, ideal for applications requiring a high coefficient of friction.

Calibration

Our authorized distributor, Mr. Raye Tan, Calibration Partner from CT Services (M) Sdn Bhd led us to explore the topic of Calibration which is the process of comparing a device's measurement to a known standard to determine its accuracy and reliability​. Calibration is important because it ensures that equipment is working properly and providing accurate measurements.​

Our pressure solutions cover a wide range of applications, offering capabilities from very low differential pressures of -30 inH2O to 30 inH2O, up to high pressures of 60,000 psi for both laboratory and onsite use. The portfolio includes digital and analog pressure gauges for precise measurements, pressure/temperature chart recorders for monitoring and analysis, and pressure transducers and transmitters for accurate data transmission. To ensure reliability and safety, we provide pressure calibrators for accurate equipment calibration and pressure safety valves for system protection. Complementing these solutions are high-quality pressure hoses and accessories designed for various industrial needs.

Our force solutions are designed for diverse applications, with a range spanning from 0 to 100,000 Nm for both laboratory and onsite use. The product lineup includes hydraulic torque wrenches for heavy-duty applications, smart battery nut runners for efficient and portable operations, pneumatic nut runners for high-speed tightening, and manual torque wrenches for precise, hands-on control. These tools are engineered to meet the demanding requirements of modern industrial settings.

A comprehensive range of intelligent bolting products that can capture and visualize data

All attendees were introduced to three main stations to get Product Demo and Hands-on experience ​including

SRB81 and operator

Station 1 Continuous Rotation

 

The first station was conducted by Joe Chong, Business Manager of General Industry in Southeast Asia, on SRBHA Battery Nutrunner as a prime example of continuous rotation technology, designed specifically for large bolts requiring torque of up to 4000 Nm.

Continuous Rotation key attributes include:Range Setting and Data Management: Users can easily set the desired torque range, record outcomes, and export data, ensuring traceability and compliance. Multiple Models: Available in Digital, Smart, and Connected versions, each model caters to different application needs, providing flexibility in selection based on operational requirements. Lightweight and Portable: Unlike traditional hydraulic torque wrenches, the SRBHA is lighter and does not require cumbersome pumps or power packs, making it ideal for various work environments. Power Focus XC: This drive unit supports high-power output applications, optimized for portability and designed with a user-friendly mobile interface that allows for quick programming and daily use without the need for external software.

Station 1 Continuous Rotation of Smart Bolting

Station 1 Continuous Rotation of Smart Bolting

torcflex hydraulic wrench wind application

Station 2 Smart Wrench System(SWS)

 

Secondly, the station on Torcflex Hydraulic Torque Wrench hosted by Gautham Painaidu, Business Development Engineer of Heavy Industry, exemplifies the innovation in Atlas Copco's smart wrench systems, focusing on safety, efficiency, and ease of use: Enhanced Productivity: The new Co-Axial coupling and hose system minimizes fatigue and streamlines the bolting process, leading to faster operations. Safety Features: The retained reaction arm is securely attached to the tool, significantly reducing the risk of drops and ensuring operator safety. Smart Functionality: The Torcflex incorporates advanced features that make it an intelligent tool for fieldwork, laying the groundwork for future smart wrench innovations.

Station 2 Smart Wrench System of Smart Bolting

Station 2 Smart Wrench System of Smart Bolting

Airbac tensioners set up with pump on flange

Station 3 Smart Tensioner

 

Mr. Vincent Foo, Malaysia Authorized Distributor PRO AC Bolting Equipment sdn Bhd, introduced Smart Tensioner by Atlas Copco is a comprehensive solution for bolt tensioning, consisting of three essential components. The Airbac tensioner from Atlas Copco is a revolutionary tool designed for bolt tensioning, offering significant advantages over traditional spring return tensioners. It operates with patented air-assisted technology that allows for retraction speeds up to 4.5 times faster than conventional models, eliminating the need for manual piston retraction. This not only speeds up the process but also enhances safety by reducing operator effort and minimizing the risk of injury, such as tennis elbow. The tensioner is highly durable, with corrosion-resistant plating, and provides consistent performance with each charge. It is particularly useful in industries where high efficiency and safety are crucial, including oil and gas flange applications. By reducing maintenance needs and operational fatigue, Airbac tensioners improve both productivity and operator health.

Station 3 Smart Tensioning System of Smart Bolting

Station 3 Smart Tensioning System of Smart Bolting

Onsite Demo of Airbac-S Trial at Customer's Factory

Onsite Demo of Airbac-S Trial at Customer's Factory

Atlas Copco Bolting Tools offer a comprehensive solution for assembly processes, integrating advanced technologies to enhance efficiency, safety, and precision across various applications. Here’s a closer look at their key features:

Meet Our Speakers!

Get ready to be inspired by industry leaders who are shaping the future of Oil & Gas Industry! Join us to hear from:

Webinar Intergrating Smart Tightening Application

Joe Chong

Business Manager for Malaysia, Singapore and Philippines

Gautham Painaidu

Gautham Painaidu

Business Development Engineer of Heavy Industry for Malaysia, Singapore, Philippines and Sri Lanka

Event

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