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Benefits of on-site nitrogen generation in industrial applications

Nitrogen plays a crucial role in many industrial applications, from food packaging and electronics manufacturing. However, sourcing nitrogen through traditional means—such as cylinders or bulk deliveries—can be costly and logistically challenging. On-site nitrogen generators offer a smarter, more efficient alternative, allowing businesses to produce nitrogen exactly where and when it's needed.

Benefits of on-site nitrogen generation

By producing nitrogen on-site, companies not only reduce costs but also cut down on emissions from transportation and logistics. Modern nitrogen generators are also designed for high energy efficiency, further reducing environmental impact. For some businesses, it can even be beneficial to combine liquid and on-site gas generation to meet fluctuating demand.

Cost savings

On-site nitrogen generation eliminates the expenses associated with purchasing, transporting, and storing nitrogen cylinders or bulk liquid nitrogen. Once installed, businesses benefit from long-term cost reductions with minimal maintenance.

Flexibility and scalability

Unlike fixed-volume nitrogen cylinders, on-site systems can be tailored to specific production needs. Whether for a small workshop or a large industrial facility, modular design allows for seamless expansion as demand grows.

Reliable, continuous supply

Relying on external suppliers can cause delays or interruptions. With on-site generation, businesses maintain full control over their nitrogen supply, ensuring uninterrupted operations and reduced downtime.

Success story: Brewery improves operational efficiency
Application of compressed air and nitrogen solution to craft brewery in Manchester area, United Kingdom
Success story: Brewery improves operational efficiency
A Salford-based craft brewery upgraded to a combined compressed air and on-site nitrogen generation system, significantly improving production efficiency and cost savings with relatively short-term payback on capital costs.
 
A Salford-based craft brewery upgraded to a combined compressed air and on-site nitrogen generation system, significantly improving production efficiency and cost savings with relatively short-term payback on capital costs.
A Salford-based craft brewery upgraded to a combined compressed air and on-site nitrogen generation system, significantly improving production efficiency and cost savings with relatively short-term payback on capital costs.
See our customer applications using nitrogen and oxygen
See our customer applications using nitrogen and oxygen
Learn more about the possible applications of nitrogen and oxygen by reading our customer testimonials.
 
Learn more about the possible applications of nitrogen and oxygen by reading our customer testimonials.
Find more information in our e-books on gas generation applications
Find more information in our e-books on gas generation applications
 

Why switch from bottled or bulk liquid nitrogen to on-site generation?

Many industries rely on nitrogen for their operations, but traditional supply methods of high-pressure bottled nitrogen or bulk liquid-supplied nitrogen come with significant drawbacks. You may also want to explore different ways of getting nitrogen to determine the best option for your business.

Challenges of external nitrogen supply

  • High costs: Frequent deliveries and rental fees add up in the long term.
  • Supply disruptions: External supply can lead to unexpected delays due to various factors such as road blockage, strikes or weather disruptions
  • High purity: Not all applications need the same high nitrogen quality, so why should you pay for this?
  • Storage and safety issues: Handling high-pressure cylinders increases risk, same as the low temperature and high volume of bulk liquid supply.

How on-site nitrogen solves these issues

  • Save costs: No more expensive deliveries or rental fees. 
  • Guaranteed availability: It produces nitrogen whenever you need it.
  • Custom purity levels: Get nitrogen tailored to your application.
  • Safer work environment: Eliminate the risks of cylinder or bulk liquid nitrogen storage.

Switching from bottled or liquid supplied nitrogen to on-site generation provides numerous advantages, ensuring a more efficient, cost-effective, and safer nitrogen supply for various industrial applications.

Consider a customized solution: TONS

Atlas Copco's innovative TONS (Total Oxygen and Nitrogen Solution) is an integrated system designed to streamline on-site oxygen and nitrogen generation. Our experts can help you design a customized system that delivers the right purity and flow rates your process require. 

 

Unlock TONS of benefits:

  • Reduce total cost of ownership
  • Reliable and uninterrupted supply 
  • No more dependency on external suppliers and multiple providers
  • Customized gas purity across industries
  • Energy recovery solutions

Ready to streamline your on-site gas demands?

Contact our specialists to discuss a tailored solution for your business. Tell us about your equipment requirements, and our dedicated team will offer preliminary support and guidance.

Nitrogen generation for different industries

How a nitrogen gas generator is used in the food industry
How a nitrogen gas generator is used in the food industry
 
Nitrogen generator manufacturers for in-house gas supply
Nitrogen generator manufacturers for in-house gas supply
 
Nitrogen generation for laser cutting
Nitrogen generation for laser cutting
 
How nitrogen gas is generated in the pharmaceutical industry
How nitrogen gas is generated in the pharmaceutical industry
 

Learn more about how nitrogen is used in different industries, including oil and gas, electronics, food and beverage packaging, laboratories, fire prevention, pharmaceutical, marine, and general industry in our e-book on nitrogen generation. 

Nitrogen gas generators

Our advanced nitrogen generators offer you the ultimate solution: flexible on-site production of industrial gas at the lowest possible cost.

Nitrogen generation systems Nitrogen generation