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Atlas Copco K-Flow 8000 flow drill fastening technology

Introducing K-Flow 8000

Discover the new K-Flow 8000 series – simplifying complexity in modern manufacturing with advanced flow drill fastening technology.

Solving today’s joining challenges with future-ready technology

Modern manufacturing faces rising complexity: multi-material designs, tighter cycle times, and increasing demands for traceability and adaptability. The new Atlas Copco K-Flow 8000 series responds with a high-performance fastening system built for flexibility, precision, and scalability. Its modular tool design supports diverse accessibility needs, while the unified control platform ensures seamless integration and intuitive operation. With smart process control through K.Motion, manufacturers gain consistent quality and faster cycle times – even under changing conditions. Whether in traditional automotive production or EV battery assembly, K-Flow 8000 empowers you to master complexity with confidence.

Why K-Flow 8000?

Atlas Copco's new K-Flow 8000 flow drill fastening system addresses the growing complexity of modern manufacturing with a modular, intelligent, and scalable system for flexible and traceable multi-material joining.

Discover the benefits of investing in K-Flow 8000

Reduce TCO

Reduce your TCO with a smart modular design that simplifies spare parts handling, minimizes integration effort and ensures durable components.

Boost quality

Boost quality with K.Motion and intelligent parameter management for consistent and reliable results.

Maximize productivity

Maximize productivity through faster cycle times and high system uptime – powered by an intuitive, user-friendly control platform.

Cost savings

Achieve cost savings during validation and trials through close collaboration with our Innovation Centers and expert service support.

Future-proof

Future-proof your investment with a modular setup, unified control platform, and full process data transparency.

Areas of application

Designed for EV battery manufacturing and automotive body shop applications, the Atlas Copco K-Flow 8000 series provides advanced flow drill fastening solutions that meet the highest standards of accuracy and durability.

Flow drill fastening in body shop
Car body in body shop
Flow drill fastening in body shop
Our K-Flow 8000 technology revolutionizes body shop operations by enabling efficient multi-material joining with single-sided access, supporting lightweight construction and delivering enhanced durability to meet the demands of modern automotive manufacturing.
 
Our K-Flow 8000 technology revolutionizes body shop operations by enabling efficient multi-material joining with single-sided access, supporting lightweight construction and delivering enhanced durability to meet the demands of modern automotive manufacturing.
Our K-Flow 8000 technology revolutionizes body shop operations by enabling efficient multi-material joining with single-sided access, supporting lightweight construction and delivering enhanced durability to meet the demands of modern automotive manufacturing.
Flow drill fastening in battery assembly
Car Body electromobility
Flow drill fastening in battery assembly
Our innovative solution K-Flow 8000 for EV battery assembly is perfect for re-usable joints, enhances serviceability and ensures high process reliability, while significantly boosting productivity in manufacturing environments through its robust and repeatable performance.
 
Our innovative solution K-Flow 8000 for EV battery assembly is perfect for re-usable joints, enhances serviceability and ensures high process reliability, while significantly boosting productivity in manufacturing environments through its robust and repeatable performance.
Our innovative solution K-Flow 8000 for EV battery assembly is perfect for re-usable joints, enhances serviceability and ensures high process reliability, while significantly boosting productivity in manufacturing environments through its robust and repeatable performance.

 

 

K-Flow 8000: One platform – all joints – all materials

Unlock smarter fastening with the Atlas Copco K-Flow 8000 series and explore the enhanced product features.

Modular joining tool design

The K-Flow 8000 system solution features a modular architecture tailored for high-performance production environments. Standardized core modules and configurable components allow fast adaptation to changing fastener types and accessibility needs. Replaceable wear parts and optional surface protection reduce downtime and support long-term cost efficiency. The system enables late-stage customization and seamless integration into diverse manufacturing setups. Designed for flexibility, durability, and simplified maintenance, it’s a future-ready solution for evolving joining challenges.

Enso 7000 material supply

K.Motion

The smart process control strategy K.Motion enhances flow drill fastening by detecting the exact moment to switch from high-speed drilling to controlled thread forming. Instead of relying on fixed parameters, it uses live process data to identify the “acceleration peak” for precise transition timing. This adaptive control reduces thread damage, improves joint reliability, and shortens cycle times by up to 200 ms. One flexible program handles varying materials and thicknesses, ensuring consistent quality across diverse applications. With built-in monitoring and fail-safes, K.Motion brings smarter, faster, and more reliable joining to modern manufacturing.

Common Control Platform

The K-Flow 8000 Common Control Platform offers a unified, browser-based interface that simplifies system operation and reduces integration effort. No additional software is needed – users can access the platform from any browser, with intuitive navigation and light/dark mode options. Built-in data protection and compliance with modern machine regulations ensure secure and reliable performance. Its modular software architecture supports easy upgrades and scalability across global production sites. With consistent UI across technologies, it enables faster training and better process transparency.

Download our brochures to learn more:

 

 

We know that you might have a different joining challenge

A man and a woman discuss an adhesive system solution with sensor on an ev battery

From innovation to implementation

Our Global Innovation Centers run over 400 trials annually, delivering validated fastening solutions through material testing, joint analysis, and pilot production. Expert support and simulation tools ensure high-performance joints for automotive and industrial use.

 

 

K-Flow 8000 System components at a glance

Discover the complete Atlas Copco K-Flow portfolio — now featuring the powerful new 8000 series.

Joining tools
Joining Tool
Joining tools
Mounted on the robot flange, these tools handle various fastener sizes with high speed and force. Available in standard, compact, and straight-piercing geometries for flexible integration.
 
Mounted on the robot flange, these tools handle various fastener sizes with high speed and force. Available in standard, compact, and straight-piercing geometries for flexible integration.
Mounted on the robot flange, these tools handle various fastener sizes with high speed and force. Available in standard, compact, and straight-piercing geometries for flexible integration.
Feeding unit
Feeding Unit
Feeding unit
Ensures continuous operation by sorting and delivering fasteners efficiently. Its low-noise design and easy maintenance support smooth production.
 
Ensures continuous operation by sorting and delivering fasteners efficiently. Its low-noise design and easy maintenance support smooth production.
Ensures continuous operation by sorting and delivering fasteners efficiently. Its low-noise design and easy maintenance support smooth production.
Control cabinet
IAS Innovation Center, Flow Drill fastening
Control cabinet
Acts as the digital backbone, featuring the Common Control Platform for intuitive operation, secure data handling, and real-time process optimization.
 
Acts as the digital backbone, featuring the Common Control Platform for intuitive operation, secure data handling, and real-time process optimization.
Acts as the digital backbone, featuring the Common Control Platform for intuitive operation, secure data handling, and real-time process optimization.

There's more to discover to boost your process

Discover our K-Flow flow drill fastening solutions
Atlas Copco K-Flow flow drill fastening system
Discover our K-Flow flow drill fastening solutions
Learn more about our Atlas Copco solutions for flow drill fastening.
 
Learn more about our Atlas Copco solutions for flow drill fastening.
Learn more about our Atlas Copco solutions for flow drill fastening.
Dive into our full K-Flow portfolio
Atlas Copco K-Flow flow drill fastening system
Dive into our full K-Flow portfolio
Explore our comprehensive K-Flow portfolio for flow drill fastening technology.
 
Explore our comprehensive K-Flow portfolio for flow drill fastening technology.
Explore our comprehensive K-Flow portfolio for flow drill fastening technology.
Services for your flow drill fastening system
Atlas Copco Service experts in front of a flow drill fastening system
Services for your flow drill fastening system
Explore our service offerings for your flow drill fastening system.
 
Explore our service offerings for your flow drill fastening system.
Explore our service offerings for your flow drill fastening system.
More joining technologies
Atlas Copco joining solutions
More joining technologies
Dispensing technology, self-pierce riveting, tightening solutions & integrated vision solutions. Explore our full spectrum of joining and assembly solutions.
 
Dispensing technology, self-pierce riveting, tightening solutions & integrated vision solutions. Explore our full spectrum of joining and assembly solutions.
Dispensing technology, self-pierce riveting, tightening solutions & integrated vision solutions. Explore our full spectrum of joining and assembly solutions.
Support wherever you are
Person looking for a Atlas Copco Customer Center on the phone
Support wherever you are
Our Customer Centers support you from innovation and sales to service. Find your nearest Customer Center.
 
Our Customer Centers support you from innovation and sales to service. Find your nearest Customer Center.
Our Customer Centers support you from innovation and sales to service. Find your nearest Customer Center.
Gain "Insights" on our blog
Gain "Insights" on our blog
Whitepapers, interesting articles, success stories and more. Learn more about industrial challenges & innovations.
 
Whitepapers, interesting articles, success stories and more. Learn more about industrial challenges & innovations.

Want to know more about our flow drill fastening solutions?

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