Remote monitoring solutions for reliable vacuum pump performance
Welcome to the first episode of our new Service V-log series dedicated to your vacuum systems. This series is here to give you practical tips, expert advice, and answers that help your operations.
What is GENIUS?
Ever wondered what your vacuum pump might say if it could speak?
With GENIUS Instant Insights™, we get rid of the guesswork. This remote monitoring platform turns real-time vacuum pump data into clear, actionable insights, like a wellness app for your vacuum system.
It alerts you about potential issues, helps minimize downtime, improves energy efficiency, and enables you to manage operations from anywhere, 24/7.
How GENIUS Works?
Unexpected shutdowns don’t just disrupt production, they disrupt trust, timelines, and teams. GENIUS keeps an eye on your pump’s vital stats, like: outlet temperature, motor speed, pressure, and power use.
The system sends alerts before minor issues become major problems, giving you time to act and maintain vacuum uptime.
Want to see it in action?
- Step 1-Click on Request a new account’ to access the registration form.
- Step 2- Complete the form with your details, including information about your vacuum pump, and accept the terms & conditions.
- Step 3- Now submit, and you will receive a confirmation email with your login details.
- Step 4- Log in to the GENIUS portal.
- Step 5- Once you are in, head to the ‘pump list’ from the main navigation menu, and your pumps will be available for monitoring.
You will quickly see live graphs and choose what data to monitor, all displayed in a clear, visual format. With GENIUS, you can track all your vacuum maintenance in one intuitive dashboard.
Success Story 1: Preventing an Emergency Shutdown
At a pharmaceutical plant, GENIUS detected a slow but steady rise in outlet temperature from 85°C to 112°C. The operating conditions had not changed, but the telemetry showed a flattening flow rate and climbing temperature,
classic signs of internal resistance.
Our vacuum service specialists flagged degrading oil and blocked filters, prompting a preventive maintenance visit.
Service engineers identified oxidized oil and clogged filters, promptly resolved the issues, and restored the system to optimal health.
What was the result?
Outlet temperature returned to normal with improved thermal consistency. Production continued without interruption, and the engineers avoided a costly emergency shutdown.
This is a perfect example of how GENIUS supports proactive vacuum pump maintenance and protects vacuum uptime.
Success Story 2: Solving Low Oil & Heat Issues
In North America, a food processing facility experienced rising outlet temperatures during extended low-speed operation.
GENIUS alerted the combination of low speed and high temperature, indicating a heat-retention issue likely caused by poor lubrication or restricted oil flow.
A service technician confirmed low oil levels and a near-clogged filter. After a quick oil top-up and filter replacement, temperature trends stabilized, and the risk of a critical breakdown was eliminated.
GENIUS Instant Insights™ made vacuum pump maintenance simple and effective, safeguarding vacuum uptime.
Data Security & Infrastructure,
Conclusion: Ready to Transform Your Vacuum Strategy?
GENIUS runs on a locked-tight IT backbone. Data is encrypted in transit, hosted on Azure Cloud, and uses secure, certified cellular technologies.
Your network remains untouched, and your data is visible only to authorized users.
GENIUS Instant Insights™ made vacuum pump maintenance simple and effective, safeguarding vacuum uptime.
GENIUS isn’t just a dashboard; it’s a powerful ecosystem for predictive, efficient, and secure vacuum operations.
From real-world alerts to measurable energy savings, GENIUS helps you act early and smart, ensuring optimal vacuum pump maintenance and maximum vacuum uptime.
Want to know more about GENIUS Instant Insights? Please fill out the form below to get a demo or get in touch with us.
