Floating machines, smooth moves: air solution for heavy load handling

A customer at a manufacturing site in North-West Italy needed to move extremely heavy machinery requiring specialized handling techniques. After a visit from Sales Representative Nicola Di Savino, they discovered our oil-free compressor package, which eliminated floor friction and allowed the machines to glide effortlessly — streamlining operations and paving the way for future projects.

CD Customer testimonial Italy Manufacturing PTS Special projects Total Solutions Air

Customer challenge

A manufacturing site in North-West Italy needed a specialized solution to move extremely heavy machinery smoothly and without damage.

Our solution

A PTS800 oil-free compressor paired with a CD400 dryer enabled frictionless movement through air bearing technology.

The result

The setup allowed the customer to handle a variety of heavy equipment with ease and confidence.

A need for specialized handling

Our customer operates in an integrated logistics environment, supporting a manufacturer who produces silicon for electronics. Heavy machine handling is central to their workflow, but they lacked a reliable partner who could provide a tailored solution. Although the customer had previously worked with Atlas Copco Rental, they were unaware of our specialized capabilities for this specific application, until our team’s visit. Recognizing their challenge, Atlas Copco Rental presented not just one, but two potential solutions—oil-injected and 100% oil-free.

The oil-free advantage

In the end, the customer opted for Atlas Copco Rental’s 100% oil-free Class 0 solution. For them, air quality wasn’t just a bonus—it was critical for their operations. Their end-product’s purity and production process safety hinged on contamination-free conditions and our oil-free setup minimized the risk of impurities while cutting operational costs. This choice demonstrates how the right equipment can deliver both performance and peace of mind.

From awareness to action

Atlas Copco Rental supplied a PTS800 oil-free compressor paired with a CD400 dryer. This combination tackled the core issue: enabling the heavy loads to move smoothly using air bearing technology. Compressed air was released beneath the machinery, allowing it to glide smoothly across the factory floor. This setup provided the customer with the precision and control needed to maneuver equipment without risk of damage or delays.

Technical setup & on-the-fly adjustments

During the initial startup, technicians fine-tuned the pressure settings of the PTS800 and CD400 to ensure just the right amount of lift. Each time a different load was moved, pressure adjustments were made to maintain the optimal friction-free glide. This attention to detail allowed the customer to handle a variety of heavy equipment with ease and confidence.

Results that speak for themselves

The customer’s satisfaction was clear. They immediately requested two additional movement projects for the following year. It was a win-win, reinforcing Atlas Copco Rental’s position as a trusted partner for innovative and complex applications. As Sales Representative Nicola Di Savino puts it: 

My aim is to bring added value to Atlas Copco Rental Italy. It was very interesting to discover another application, find the right solution for the customer, and make them happy.

This successful partnership demonstrates that pairing the right technology with suitable expertise makes even the toughest challenges manageable.

Ready to move mountains? Let Atlas Copco Rental take the weight off your operations, literally. Contact us today to discover how we can help your business glide to success!

At Atlas Copco, we have been turning industrial ideas into business-critical benefits since 1873. By listening to our customers and knowing their needs, we deliver value and innovate with the future in mind. 
 
Great ideas reinforce sustainable development. At Atlas Copco Specialty Rental, we team up with our customers to set up state-of-the-art temporary air, flow, steam and nitrogen solutions. Our passionate experts have extensive application and equipment knowledge. We understand our customers' needs and can provide a total solution for any industry, no matter if it is for emergencies or planned projects. We are a division of the Power Technique business area, headquartered in Boom, Belgium and offer specialty rental solutions under several brands around the globe.