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Walk the Line

Your strategic partner investigating production efficiency, using data for cost savings and quality improvements.

Schedule your visit today!

Our service - your benefits

A careful examination of your production system and assembly process will likely reveal efficiencies that provide value to the operator, process, quality and costs of assembly manufacturing. Our specialists will walk your line, observe processes and ask relevant questions. Depending on your given objectives, we provide valued suggestions that make sustainable improvements.


Schedule your visit today!





Pillars of value

Improved Productivity

In a recent analysis, our team found a process requiring an operator to tighten 4 nuts individually to 20 Nm, then re-hit all 4 nuts and tighten to 48Nm due to residual torque relaxation. Implementing a synchronized 4 spindle Tensor ST fixture hanging from a cable balancer tightens all 4 nuts with only one run down, reducing the production time by 85%. The solution has improved residual torques and ergonomics for the operator while paying for itself in less than 8 months.

Increase Tool Uptime

A complex assembly had two operators manually fastening a baffle, with a high amount of damaged parts due to cross-threaded fasteners. To solve this issue, our experts designed an Electric system with torque arm that could run by one operator. Cross-threading was eliminated by using our error proofing torque strategy. The customer was able to re-allocate 3 personnel and also save on scrap and damaged parts.

Reduction in Defects

Our team found a manual arbor press that not only was dangerous to use, but had a high number of damaged parts, causing rework. With our Single press station solution, scrap was eliminated and ergonomics and safety were improved with 100% post payback profit in the first year.

Expertise and experience

With our experience in the area of assembly technology:

Improve assembly operations

Increase productivity and quality

Optimize work environment

Reduce assembly process costs

Lower life-cycle costs

Reduce downtimes

Smart Connected Assembly – How to use data