Achieve annual savings of 1,000.000 USD introducing error proofing functionalities in seat assembly in Automotive

Discover how mistake proofing techniques improve your process control, increasing product quality, productivity, customer loyalty and satisfaction.

Learn more about how to get full process control on the assembly process reducing costs and increasing product quality

CHALLENGE

CHALLENGE

Our customer is producing seat models with airbags, more than 20 different variants. As the airbag is classified as a critical item, error-proofing and quality assurance are essential to the assembly process. The higher number of variants in the new airbag model assembly increases the complexity of the task, and the potential for error.

SOLUTION

SOLUTION

Working closely together, we have created a global standard error-proofing solution. that prevents seats from leaving the station with faults or missing steps.

IMPACT

IMPACT

Rework outside the station is costly. If the seats are already at OEM or in the market, costs are escalating. Now, the process is “right first time” reducing rework costs.

ANNUAL SAVINGS
$1,000,000 USD

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Discover more about process control and error-proofing the production process!
Contact our experts for a free Walk-the-Line to analyze your optimization potential and find-out the great benefits in for you, all at a short Return on Investment.

Download our Case study on Error-proofing and Process Control of seat assembly (Tier 1) here:

Case Study Tier 1 seat producer 433.9 kB

Error Proofing Software and Controllers Automotive Quality Assurance Productivity Quality Case Studies Original Equipment Manufacturer Industry 4.0 and the Smart Factory Rail Industry Assembly Tools

Achieve annual savings of 1,000.000 USD introducing error proofing functionalities in seat assembly in Automotive

Download case study!

Achieve annual savings of 1,000.000 USD introducing error proofing functionalities in seat assembly in Automotive

Learn more about how to get full process control on the assembly process reducing costs and increasing product quality

Download our Case study on Error-proofing and Process Control of seat assembly (Tier 1) here:

Atlas Copco Tools and Assembly System

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