Production uptime at our customer’s facility was adversely affected when
they were running tools to failure without any preventative maintenance
practices in place. This run-to-failure model caused costly, unplanned
The customer was averaging 10 minutes of downtime per month at a rate of $2,500 per minute, or approximately $300,000 per year, due to
downtime caused by tool failures.
We implemented a full preventative maintenance program, including software that notifies engineers when the tools have reached the cycle count threshold for preventative maintenance.
Maintenance staff are able to pull tools offline prior to failure, which reduces unplanned downtime. From the customer: “90% of unexpected tool failure has been eliminated from our plant."
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