Improved ergonomics saves thousands in scrapped parts - Atlas Copco Indonesia
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Improved ergonomics saves thousands of dollars

Tiers manufacturing plant in the Midwest specializing in thermal systems with nearly 3,000 employees.

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CHALLENGE
CHALLENGE
Encountering over 624 scrapped parts per year on a single station in their manufacturing process, the plant was forced to invest in additional temporary manpower dedicated to product inspection.

This additional manpower added a cost of $60,000 per year to address costly scrapped parts, with little insight into the root cause of the problem. Additionally, misplaced or missing fasteners were leading to increases in warranty claims.
 
Encountering over 624 scrapped parts per year on a single station in their manufacturing process, the plant was forced to invest in additional temporary manpower dedicated to product inspection.

This additional manpower added a cost of $60,000 per year to address costly scrapped parts, with little insight into the root cause of the problem. Additionally, misplaced or missing fasteners were leading to increases in warranty claims.
SOLUTION
SOLUTION
To improve ergonomics and reduce quality issues, an Atlas Copco solution was implemented. Download the case study for more information.
 
To improve ergonomics and reduce quality issues, an Atlas Copco solution was implemented. Download the case study for more information.
IMPACT
IMPACT
Since implementation, the customer has not had any warranty claims related to the issue. Scrapped parts were also greatly reduced.
 
Since implementation, the customer has not had any warranty claims related to the issue. Scrapped parts were also greatly reduced.
ANNUAL SAVINGS
$134,880
ANNUAL SAVINGS
$134,880
$8,000 - $25,000 in claims
 
$8,000 - $25,000 in claims
Download case study
Download case study
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