Tool Positioning System reduces containment costs - Atlas Copco Indonesia
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Tool Positioning System reduces containment costs

Tiers manufacturing plant in the Southeast assembling interior components for multiple vehicle models.

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CHALLENGE
CHALLENGE
Our customer, specializing in door assembly, experienced a quality issue due to missed fasteners. The source of the issue was identified at a single station. The station required manual tightening of ten fasteners where the operator would re-hit the same fastener.

Defective products were placed in containment; each containment activity spans a two day timeframe and costs around $10,000, twice a month.
 
Our customer, specializing in door assembly, experienced a quality issue due to missed fasteners. The source of the issue was identified at a single station. The station required manual tightening of ten fasteners where the operator would re-hit the same fastener.

Defective products were placed in containment; each containment activity spans a two day timeframe and costs around $10,000, twice a month.
SOLUTION
SOLUTION
An Atlas Copco solution was implemented to prevent the tool from operating when out of position and ensure the correct number of screws are installed on every job.
 
An Atlas Copco solution was implemented to prevent the tool from operating when out of position and ensure the correct number of screws are installed on every job.
IMPACT
IMPACT
Since implementation, the containment activities related to the issue have been eliminated. Additionally, operator ergonomics have greatly improved. Download the case study to learn more!
 
Since implementation, the containment activities related to the issue have been eliminated. Additionally, operator ergonomics have greatly improved. Download the case study to learn more!
ANNUAL SAVINGS
$240,000
ANNUAL SAVINGS
$240,000
 
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