Heavy equipment and machinery manufacturing is a critical industry, but it faces specific challenges related to torque reaction force during the production process. Managing torque reaction is crucial to ensure the efficiency, safety, and longevity of both equipment and manufacturing processes.
Challenges with Torque Reaction Force in Heavy Machinery and Equipment Manufacturing
Operator Fatigue and Safety:
In the manufacturing of heavy equipment and machinery, operators and assembly line workers are consistently exposed to torque reaction forces. This exposure can lead to fatigue and discomfort, potentially compromising their safety. Prolonged exposure to such forces can result in musculoskeletal disorders, which harm the health of the workforce. When reaction absorption devices are used, such as reaction bars, there is a potential for a pinch point which could impose a safety risk to the operator. Having a happy and healthy workforce is one of the key factors in ensuring that there is no decrease in productivity.
Flexibility:
If using structures like torque arms and torque tubes to handle the reaction force the range of motion of the tool can become limited leading to a lack of flexibility in the production. Although great at managing the torque reaction force these structures are normally designed for a specific workspace this can make it both difficult and costly when rebalancing of the production line is needed.
Solutions for Managing Torque Reaction in Heavy Machinery and Equipment Manufacturing
Low Reaction Tools:
Low reaction tools, also known as reactionless tools or zero reaction tools, are designed to minimize or eliminate torque reaction forces in the manufacturing process. These tools are commonly employed in manufacturing settings and are especially useful for applications requiring high torque.
Read more about our low reaction tools here
Pneumatic Pulse Tools: Pneumatic pulse tools use compression of hydraulic fluid to create a “pulse” which translates to torque applied to the fastener. Unlike an impact wrench where a metal hammer hits an anvil hits and creates a large vibration, the compressed hydraulic fluid creates a lower vibration and essentially no torque reaction to the operator.
Electric Pulse Tools: Electric pulse tools work in a similar manner to pneumatic pulse tools but they are equipped with sensors and controls that enable them to compensate for torque reaction forces in real-time. These tools are highly versatile and are suitable for various applications in heavy machinery and equipment manufacturing. Such as the TBP our Cordless pistol pulse tool, read more about the TBP here.
Torque Reaction Devices:
Torque reaction devices such as torque arms and torque tubes, are mechanical devices that provide support and stability during the manufacturing of heavy machinery and equipment. They can be adjusted to absorb torque reaction forces, minimizing the impact on the operator and the machinery being produced. Torque arms are a popular choice in applications where high precision and control are essential. Atlas Copco offers torque arms and tubes both as standard products as well as custom engineered solutions
Ergonomic Design:
Ensuring ergonomic design of workstations and equipment used in heavy machinery and equipment manufacturing can help alleviate the strain on operators caused by torque reaction. Proper ergonomics reduce the risk of musculoskeletal disorders and improve overall workplace safety and efficiency.
Read more about our stories focusing on ergonomics here
Conclusion
The manufacturing of heavy machinery and equipment faces significant challenges related to torque reaction force, which can have serious consequences on safety, precision, and overall productivity. However, with the implementation of solutions such as low reaction tools and torque arms, the negative effects of torque reaction can be significantly mitigated. These technologies not only protect the well-being of manufacturing operators but also enhance the efficiency and accuracy of various production processes. As the heavy machinery and equipment manufacturing industry continues to advance, managing torque reaction force will remain a critical aspect of maintaining operational excellence and ensuring the quality and safety of the products being produced.
To learn more about our products and solutions for Heavy Machinery and Equipment and how we can help, get in touch with us today!