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Datastroom in de eindmontage grafiek

Smart Connected Assembly - Powered by data

Atlas Copco is now taking its vision of smart factory to a higher level. Called “Smart Connected Assembly – Powered by data”, it addresses the challenges faced by manufacturing companies of how best to use the data collected in their production. The concept shows how to generate value by utilizing data created by Atlas Copco smart tools and solutions at each phase of a customer's process – from design, to prototype, and to assembly.

Póngase en contacto con nosotros aquí

The main industry challenges are:

Mayor combinación de producto

La demanda de personalización de productos para el consumidor final aumentará. La visión de tamaño de lote 1 de Industria 4.0 supone que el coste de producir una unidad o un millón sea el mismo. Para esto se necesita una flexibilidad superior en la producción

Complejidad de los sistemas

Los sistemas de producción serán más y más complejos, y cada vez más tareas críticas de producción dependerán de los sistemas en red. Gestionar la configuración, las versiones de software y el control de acceso será de vital importancia para controlar la calidad y mantener el tiempo de actividad en la producción

Factores humanos

El factor humano tendrá un papel muy importante en el futuro. Los operarios de montaje deben adoptar las nuevas tecnologías para aprovechar al máximo el potencial disponible. Esto implica que los sistemas deben ser fáciles de usar y que la inmensa cantidad de datos generados durante el proceso de montaje debe procesarse para presentar al operario solo la información más importante

Sostenibilidad

La sostenibilidad alcanzará un nivel de importancia nunca visto, con plantas alimentadas por energía eólica y solar. Se observará un aumento de la conciencia medioambiental y se aplicarán normativas al respecto a nivel mundial

And what does “Smart Connected Assembly - Powered by data” mean?

Imagine, technology that collects and analyzes tightening data throughout the life cycle of your product program, and can thus predict tool failures, recommend an optimal maintenance plan, and reduce your production costs. Technology that provides valuable insights from previous production programs in the data it generates.

Smart Connected Assembly Powered by data

asimétrico (ZE/ZA)

Design: analysis in real time of the behavior of similar components used in todays manufactured product.
Prototype: technology that learns the behavior of the joint, detecting its possible relaxation, setting up the process. Technology that stores the information in a common database for use in later phases of the process.

Body assembly

Technology that imports the data analyzed in the design and prototype phases. That analyzes quality issues, identifies savings in different areas and signals when to perform maintenance.

Montaje final

Technology that enables centralized production management and can implement standardized processes anywhere in the world. Technology that gives alerts on quality risks, reducing warranty costs and risk of recall.

Life cycle phase

A technology able to understand the tool usage thanks its capability to collect and analyze the tightening results and to compare with the tool specification by having a 360 analysis. In order to predict tool failures in advance and suggest the best maintenance plan, minimizing unexpected tool failure and saving production costs.

This technology is here! Smart Connected Assembly – Powered by data is the next level of our smart factory concept. The data continuously created by Atlas Copco smart tools and solutions can be used to maximize uptime and quality in your operation and cut your production costs.
That’s smart!

Our six pillars of value:

Smart Connected Assembly supports Industry 4.0 becoming reality. A reality where technology is easy to use and quickly delivers value.
Listen to our experts explaining how the 6 pillars of values we strive for and how it would benefit your business.

Aumente el tiempo productivo

Increase tool uptime from 98% to 99,5% with a more data-driven approach for predictive maintenance. Using analytics to get useful insights about the condition of the equipment to determine the maintenance tasks. As a result, the repair can be scheduled at a time that minimizes the impact on production.
Presented by Rikard Nordén, Business Manager at Atlas Copco

The 1st pillar

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Reduction of defects by 15% - Part verification with pick-to-light solution.
Presented by Hendrik Fischer, Product Manager at Atlas Copco.

The 2nd pillar

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Introducción de nuevos productos

New product introduction cost down by 57% - From 3500 EUR to 1500 EUR using Virtual Stations. Now a simple software configuration change is all it takes.
Presented by Robert Karlsson - Senior Product Manager, Atlas Copco

The 3rd pillar

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Productividad mejorada

Improved productivity by 73% - First time through increase from 92,5% to 98% in one year with a structured data analysis process. This is achieved by fewer reworks, higher end-product quality and maximum uptime on the assembly line. Smart process monitoring and analysis software like Atlas Copco ToolsNet enhance the capacity to monitor, analyze and improve the assembly process.
Presented by Steven Meazey, VP Marketing at Atlas Copco

The 4rd pillar

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Reducción del consumo de energía

Reduction in energy use by 80%.
Multiple wireless tools running on one virtual assembly process controller leads to a significant reduction use of energy use, which can be up to 80%. More than a cost reduction, it is also to meet environmental policies.
Presented by Robert Stribeck, Global Product Manager at Atlas Copco

The 6th pillar

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Industry 4.0 is evolving in a fast pace. Companies who are adopting the technologies realize Industry 4.0's potential. Explore the different industry 4.0 challenges for your segment, and how to act to be ahead of them!