Emergency air gets Belgian research facility back off the ground

13 квітня 2023

100% clean, dry, and oil-free air is critical to the Von Karman Institute’s cutting-edge research. So when one of the Belgian laboratory’s mainline compressors needed a reliable and effective replacement to keep their essential work on track. Enter Atlas Copco Specialty Rental: the recognized experts in oil-free electric air! Our local team responded quicker than our state-of-the-art compressors can fill 2 x 60m3 storage tanks! Which, in case you’re wondering, is pretty darned fast.  

Customer challenge:

to resume testing after a breakdown of a mainline compressor in extreme temperature environment

Our solution:

a fully dimensioned emergency solution adapted to the environmental constraints of the site

The result:

daily operations could proceed as planned

Delivering high-pressure air under pressure

The Von Karman Institute conducts applied research in a variety of areas related to fluid dynamics, including aerodynamics, hydrodynamics, combustion, and acoustics. Among many other activities, their high-speed wind tunnel is used to simulate the effects of high-speed airflow on aircraft, wind turbines, and other aerospace equipment. And with a long backlog of testing scheduled, the breakdown to their mainline compressor could have spelled disaster without a reliable and timely backup solution.

The laboratory’s high-speed wind tunnel is driven by 2 x 60m³ tanks which are pressurized to 40 bar. Those storage tanks are then decompressed to atmospheric pressure to create a high and stable flow of air. Since any moisture or oil in the air could cause ice formation or contamination upon decompression, a 100% clean and dry solution was essential.

Seppe Lambrechts , Industrial Sales Engineer at Atlas Copco Specialty Rental (Belgium)

A challenging site with strict environmental constraints

An acute lack of space within the laboratory meant the back-up compressor had to be installed outdoors in the middle of winter where temperatures regularly dropped to below -7°C. The specific location, in a residential area, also implied strict environmental constraints in terms of noise and emissions. Most importantly, the output air had to be of impeccable quality with no oil and next to no residual water vapor that could condense and/or freeze upon decompression. The solution was self-evident: one of Atlas Copco’s TÜV-0 class oil-free electric compressors with built-in dryer, offering quiet, reliable, carbon-free, and cost-effective performance along with 100% clean and dry air. 

A complete solution in a compact package

Total solution for Belgian research facility: oil-free electric dry air
The 100m distance between the mains connection and the compressor and booster required a custom dimensioned package. As did the extreme temperatures of the outdoor location. In the end, our local team proposed a package consisting of our advanced ZT90VSDFF compressor with DXT85 booster, pressure vessel, and all the necessary hoses and manifolds to seamlessly connect them to the laboratory’s system. Capable of delivering true oil-free performance, the 100% electric package also eliminated the extra hassle of fuel management during the rental period.

Comprehensive fleet guarantees flexible solution

One of the biggest trump cards at Atlas Copco Specialty Rental is the size of our fleet. It means we can easily and efficiently adapt every solution to even the most specific constraints. All backed of course by experienced technicians who can integrate that solution on site just as quickly. After all, we’re all about bringing service and sales together to meet and exceed our customer’s expectations. In this particular case, our customer was able to resume their tight testing schedule.  

Want to plan for the worst while delivering your best? We can help put a contingency plan together to secure the continuity of your operations, whatever they may be. Talk to your local representative about how to expect the unexpected.

Click here to learn more about our oil-free electric-driven air solutions

At Atlas Copco, we have been turning industrial ideas into business-critical benefits since 1873. By listening to our customers and knowing their needs, we deliver value and innovate with the future in mind.

Great ideas reinforce sustainable development. At Atlas Copco Specialty Rental, we team up with our customers to set up state-of-the-art temporary air, flow, steam and nitrogen solutions. Our passionate experts have extensive application and equipment knowledge. We understand our customers' needs and can provide a total solution for any industry, no matter if it is for emergencies or planned projects. We are a division of the Power Technique business area, headquartered in Boom, Belgium and offer specialty rental solutions under several brands around the globe.