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ToolCover preventive maintenance plans for assembly tools

ToolCover

Preventive Maintenance Agreement for assembly tools

 

Atlas Copco ToolCover is a portfolio of preventive maintenance plans developed to safeguard your tooling investments. Its modular product program is designed to meet your specific needs and level of tool utilization. Using ToolCover will ensure seamless operations while significantly reducing the environmental impact of your production.

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Protect

Take care of your investment while minimizing failures and reducing your maintenance costs

  • Yes Improve your overall productivity
  • Yes Have your tools maintained by the original manufacturer
  • Yes Control maintenance costs

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Stability

Ensure reliability while avoiding unforeseen increases in repair and downtime costs

  • Yes Ensure tool reliability
  • Yes Avoid frequent line stoppages
  • Yes Reduce spare parts and tool inventory
  • Yes Minimize maintenance costs

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Uptime

Keep your line up and running while optimizing your production process

  • Yes Maximize production uptime with the fastest possible turnaround time
  • Yes Optimize line quality
  • Yes Reduce data loss
  • Yes Reduce total cost of ownership
Protect Stability Uptime
Preventive maintenance
Preventive maintenance
Yes Yes Yes
Calibration
Calibration
Yes Yes Yes
Spare parts
Spare parts
No Yes Yes
Repairs
Repairs
No Yes Yes
On-site workshop
On-site workshop
No No Yes

50%

ToolCover Protect enabled one of our Japanese customers to achieve a remarkable 50% reduction in failure rates, and cost savings compared to competitors in the industry

94%

ToolCover Stability helped our Tier 1 customer to reduce weekly failures by up to an astounding 94% across 29 tightening tools

1.3%

After shifting to our preventive maintenance plan with onsite support, ToolCover Uptime, a power train customer producing 800,000 engines annually witnessed a reduction in yearly failures from 32% to an impressive 1.3%

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Frequently Asked Questions

What is Preventive Maintenance?

Preventive Maintenance is any preventive action performed on the tool or joining equipment. It generally includes replacing wear parts, or lubrication, for example, using the Maintenance Kit. After Preventive Maintenance, a test must be performed. If it’s an Assembly tool, calibration is also required. To perform tests and calibrations, you will need a workshop with hand tools, specific equipment, and expert technicians.

What is a Tool Management Center?

Part of our Uptime service level agreement, a Tool Management Center (TMC) is Atlas Copco's unique onsite service model. Our personnel are based in the customer’s facilities, on fixed schedules, within a designated space. In this space, they are equipped with all the necessary tools to repair or maintain Atlas Copco tools or other brands of tightening tools, removal tools, percussive tools, hoists, etc., as well as to manage the installed base.

At a Tool Management Center, our certified service technicians and engineers perform specific Preventive Maintenance and Calibration tasks. They take responsibility for Reliability Centered Maintenance (RCM), Line Support, Setups, and ISO Document Management. We constantly aim for lower TATs (Turn Around Times) to increase customer productivity.

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