Benefits of Preventative Maintenance on Compressor Systems
Air compressors are a vital component of industrial operations. A damaged compressor can obstruct the functioning of the tools and the machines, regardless of the industry you are in. The compressor repair process consumes a lot of time and might cost you dearly. Air compressor maintenance is one of the best solutions to avoid a heavy burden on your pocket caused by the replacement of compressors.
Understanding the value of preventative maintenance
Unexpected downtime and interruptions can be quite stressful for many company owners. It's critical to keep your compressor, as well as other related tools and machinery, well-maintained to work smoothly. Standard maintenance is not enough to ensure the longevity of your pricey equipment. If your company uses high-tech machinery, you need proactive air compressor maintenance. The goal is to discover possible problems early on, before they turn into expensive fixes or, worse, system downtime. This necessitates regular inspection of critical system components to verify that everything is working well.
We can relate this to the functioning of the human body. The human body needs regular health checkups to avoid future complications or health disorders. Apart from the regular checkups, we also need food to eat, water for hydration, and proper sleep. Similarly, our home, vehicle, or other equipment also needs routine care for proper functioning.
Air compressor preventive maintenance works on the same principle! The more time and effort you put into maintaining your compressor system in good working order, the better it will perform now and in the future.
Advantages of preventative maintenance
1. Control over air compressor maintenance schedule
One of the most significant advantages of preventative maintenance is that it provides you with more control over the maintenance plan of the air compressor. You choose the optimum times to get your compressor serviced to disrupt your activities as little as possible. No business person wants to feel like their activities are out of control. Yet, far too many people choose haphazard repairs rather than preparing ahead, not realizing that unpredictability can cause issues such as unanticipated downtime and higher expenditures.
2. Reduces downtime
A compressor that is not being serviced regularly is not going to perform at its best. Contamination in the unit, leakage of oil, clogged filters, or dirty oil could be limiting your compressor from working as it should. What's the result? Higher energy expenditures, a more significant carbon impact, and a shorter machine lifespan. It will also put the compressor setup in danger of more frequent system failures.
3. Ensures safety
It’s critical to understand that your compressor doesn't have to fail catastrophically to contribute to a bad or dangerous working environment. Unseen or undetected faults due to a badly maintained compressor can lead to electrical shorts and fire risks and even cause other devices to malfunction. Therefore, it is necessary to discover the fault in the compressor system before it causes any kind of injury to your employees.
4. Decreases unexpected costs
We all are well aware that preventive maintenance can save you money in numerous ways, but there's one more benefit. After all, every action made by a conscientious business owner should be weighed in terms of its financial ramifications. All types of maintenance are costly. However, proactive maintenance could assist you in minimizing many of the expenditures associated with reactive repairs, such as:
· Expensive service bills: Bills for serious issues that have spun out of control will almost certainly be more expensive than costs for basic maintenance. You can save a lot of money if you take care of problems right away.
· Costs of replacement: You want to put off replacing your compressor for as long as possible. When you maintain your equipment properly, it will last longer.
· High consumption of energy: In addition, systems that aren't well-maintained may function inefficiently, resulting in higher energy expenses. If your electricity bills appear to be excessive, it could be a symptom of inefficiency.
· Costs of downtime: As we've seen, the increased prices of unplanned downtime are another set of charges you can prevent by maintaining your compressed air unit on a regular basis.
· Overtime pay: While compensating for downtime, you might find yourself with expensive overtime labor expenditures. Keep the air compressor in good working order to stay on schedule and prevent overtime costs.
How to service an air compressor
The items that should be on your air compressor maintenance checklist are:
- Read the manual of the air compressor
- Regularly check the oil levels
- Clean parts as per the need
- Inspect the system visually on the weekly basis
- Listen for unusual sounds
- Test safety shutdown system of the equipment
- Regularly examine the air filter regularly
- Schedule professional maintenance
Signs that your air compressor needs maintenance
It's not always easy to spot a faulty compressor. As the problem worsens, you may see indications that your compressor needs to be repaired, such as:
- Noisy equipment
- Low air pressure
- Blown fuse or breaker
- Tank is full of condensate
- Thermal overload
Conclusion
All in all, there are numerous benefits of preventive maintenance of compressor systems. It will save your money and ensure the smooth functioning of your industry and business.
As a world leading manufacturer of air compressor technologies, we have a competent team of technicians based in the United Arab Emirates for all types of compressed air installations.
We can assist you with preventative maintenance, industrial air compressor repair, and provide emergency compressor service 24x7. Even for companies that take precautionary measures with their air compressors, we know that unforeseen difficulties might arise. Contact us today for more information!
