Industrial cooling systems are essential for maintaining optimal temperatures in various industries. They regulate heat, enhance equipment performance, and increase productivity. Components like chillers, cooling towers, and control systems ensure energy efficiency and minimize downtime. From manufacturing to data centers, industrial cooling systems play a crucial role in achieving operational success.
Atlas Copco Industrial Cooling Systems: Unlocking Operational Potential with Advanced Technology
TCX Chillers
High-efficiency industrial water chillers for a wide variety of applications that require water cooling. Our TCX series stands out as the first process cooling chiller range in the UAE, are engineered with the latest in-house technology, featuring a compact, all-in-one design with an air-cooled condenser and integrated hydro module.
The innovative, familiar Elektronikon® MkV touch controller comes as standard (from TCX11A), putting control right at your fingertips; SMARTLINK 24/7 remote monitoring is also available as part of the total package.
Key Features & Benefits
- TCX brochure 4.8 MB, PDF
TCA Chillers
Our TCA55-215 series is a hybrid plug'n'play water chiller featuring a free-cooling section and patented adiabatic pre-cooling on inlet. TCA55-215 chiller's series can be installed both indoors and outdoors, thanks to the use of reliable IP54 protected components.
TCA55-215's full range complies with the EcoDesign Directove 2021 meeting the Seasonal Energy Performance Ratio (SEPR1) to reach the highest level of energy saving.
Key Features and Benefits
- TCA brochure 3.1 MB, PDF
Eurochiller
Eurochiller packages are delivered as plug and play focused on maximum uptime, ease of installation as well as operation on site. Complying with some of the highest standards on energy efficiency and safeguarding the environment and they bring about total lowest cost of ownership to our customers.
Key Features & Benefits
- Eurochiller flyer 1.2 MB, PDF
Applications of Atlas Copco Industrial Chillers
- Machine building
- Food and beverage
- Chemicals and petrochemicals
- Welding and cutting equipment
- Medical and Pharma
- Printing
- Plastics / PET
- Automotive
- Data centers and telco hubs
- Oil & gas
- Metalworking and tooling machines
- Alternative sources of solar
How to Select The Right Industrial Water Cooling System?
Cooling requirements
Evaluate the specific cooling needs of your application, including the required cooling capacity, temperature range, and flow rate.
System efficiency
Consider the energy efficiency of the cooling system. Look for features such as variable speed drives, advanced control algorithms, and high-efficiency components to maximize energy savings.
Reliability and maintenance
Assess the reliability of the system by examining the quality of components, warranty coverage, and maintenance requirements. A reliable system will minimize downtime and ensure continuous operation.
Footprint and installation
Determine the available space for the cooling system and consider the ease of installation. Opt for compact systems or modular designs that can be easily integrated into your facility.
Environmental impact
Consider the environmental impact of the cooling system, such as its use of eco-friendly refrigerants, compliance with environmental regulations, and potential for water conservation.
Cost-effectiveness
Evaluate the overall cost of the cooling system, including upfront investment, operational expenses, and long-term maintenance. Consider the system's lifespan and potential for future scalability.
Technical support
Assess the availability and quality of technical support from the manufacturer or supplier. Ensure they can provide prompt assistance, spare parts, and maintenance services when needed.
Atlas Copco is committed to provide all the utilities to any industry from compressed air and chilled water / air with wide range of solutions and supported by the largest service organization globally.
FAQ
What is an industrial cooling system?
An industrial cooling system is a specialized equipment designed to regulate and maintain optimal temperature levels in industrial processes. It consists of equipment such as process water or air chillers that efficiently remove heat from industrial equipment or processes, ensuring reliability and productivity.
How does an industrial cooling system work?
Industrial cooling systems work by utilizing chilled water or ambient air to absorb heat generated during industrial processes. The system circulates the chilled medium through the process equipment, effectively removing heat and maintaining the desired temperature range. The heat is then dissipated through cooling towers, heat exchangers, or other means.
What are the advantages of using industrial cooling systems?
Industrial cooling systems offer several advantages, including:
- Reliable temperature control: Ensures stable operating conditions for equipment and processes, preventing overheating and potential damage.
- Energy efficiency: Designed with energy-saving features, minimizing power consumption and reducing operational costs.
- Increased productivity: Optimal temperature control enhances efficiency and productivity in industrial operations.
- Compliance with industry standards: Cooling systems meet relevant industry regulations and guidelines for safety and performance.
- Cost-effectiveness: By reducing downtime and equipment failures, industrial cooling systems help save money in the long run.
What industries benefit from industrial cooling systems?
Industrial cooling systems are essential in a wide range of industries, including:
- General manufacturing: Cooling systems are used to maintain temperature stability in machinery and industrial processes such as metal working, plastics and food processing.
- PET: Blow molding machines use cooling water supply to cool the injection mold to ensure optimal temperature is maintained for continuous operation and prevent machinery from overheating.
- Power generation: Cooling systems are utilized in power plants to cool generators, turbines, and other equipment, maximizing efficiency and performance.
- Chemical processing: Industrial cooling systems assist in controlling temperatures in chemical reactors, distillation processes, and storage tanks, ensuring safe and efficient operations.
Can industrial cooling systems be customized for specific requirements?
Yes, industrial cooling systems can be tailored to meet specific requirements of different industries and applications. Customization options include capacity, temperature range, integration with existing equipment, control systems, and more. Working closely with manufacturers or cooling system experts will help ensure the system is optimized for your specific needs.
How does the Elektronikon® MkV touch controller in chillers contribute to precise cooling control?
The Elektronikon® MkV touch controller in chillers provides precise cooling control by offering intuitive control and monitoring capabilities. It allows users to easily adjust and optimize cooling settings, ensuring accurate temperature control and efficient operation of the chiller system. With its advanced technology and user-friendly interface, the Elektronikon® MkV touch controller enhances the overall performance and reliability of the cooling system.
What is the significance of the SMARTLINK 24/7 remote monitoring feature in chillers?
The SMARTLINK 24/7 remote monitoring feature in chillers offers significant benefits for users. It enables continuous monitoring of the chiller system in real-time, providing valuable insights into its performance and efficiency. By remotely monitoring the system, potential issues or deviations from optimal operation can be detected early on, allowing for prompt troubleshooting and preventive maintenance. This feature helps optimize the performance, energy efficiency, and reliability of the cooling system while minimizing downtime.
What are the specific energy-saving measures implemented in TCA chillers to achieve high energy efficiency?
TCA Chillers implement several energy-saving measures to achieve high energy efficiency. These measures include:
- Compliance with the EcoDesign Directive 2021: TCA chillers are designed to meet the latest energy efficiency standards and regulations, ensuring optimal energy performance.
- Seasonal Energy Performance Ratio (SEPR1): TCA chillers are designed to achieve high SEPR1 values, indicating their ability to deliver energy savings throughout different seasons.
- Reliable IP54 protection: TCA chillers feature IP54-protected components, which contribute to efficient temperature control and minimize energy wastage.
- Integration of energy-efficient components: TCA chillers incorporate components such as brushless EC fans, electronic expansion valves, and microchannel condensers with lower F-gas charge. These components enhance energy efficiency, reduce energy consumption, and lower the overall carbon footprint of the cooling system.
What technical support services are available from Atlas Copco for their water cooling systems?
Atlas Copco provides comprehensive technical support services for their water cooling systems. These services may include:
- Prompt assistance: Atlas Copco offers timely support and expertise to address any technical queries or issues related to their cooling systems.
- Spare parts availability: They ensure the availability of genuine spare parts for their cooling systems, facilitating quick replacements and minimizing downtime.
- Maintenance services: Atlas Copco may provide maintenance services, including scheduled inspections, preventive maintenance, and repairs, to ensure optimal performance and prolong the lifespan of the cooling systems.
- Training and documentation: They may offer training programs and comprehensive documentation to help users understand and operate their cooling systems effectively.
- The specific technical support services may vary depending on the product and service agreements provided by Atlas Copco.
Do these cooling systems comply with any industry standards or regulations?
Yes, Atlas Copco cooling systems comply with industry standards and regulations. For example:
- Eco-design directive: The cooling systems are designed to meet the requirements of the Eco-design directive, emphasizing energy efficiency and environmental sustainability.
- CE-PED compliance: Eurochillers meet the compliance requirements of the CE-PED (Pressure Equipment Directive), ensuring safety and quality standards.
- Other applicable standards: Depending on the specific product and application, Atlas Copco cooling systems may comply with additional industry standards and regulations relevant to the respective industries, such as food and beverage, chemicals, pharmaceuticals, and more.