Choosing the optimal air compressor for your smart factory
When choosing an air compressor to work with your smart factory, you’ll want the latest features found in this article.
With stricter emissions regulations, and increasing gas and fuel prices, it’s now more important than ever to reduce electricity consumption wherever possible. Depending on your country, you may need to act quickly.
Electricity consumption makes up more than 80% of the cost of owning and operating an air compressor. Therefore, an efficient, optimized set-up can save on expenses. If you want to reduce energy use, investing in a new variable speed drive (VSD) air compressor may be worthwhile. This is especially true as high energy costs continue to rise.
Atlas Copco’s VSDS air compressors produce maximum air flow with the lowest possible electricity usage. With features including a state-of-the art drive train, the Neos Next inverter, and a Smart Temperature Control (STC) system, they can reduce energy consumption by up to 60%.
Although it may not seem cost-effective to replace old machines, doing so could save on wasted energy consumption. Since Atlas Copco is always researching and developing new innovations, you could be missing out on the latest technological advancements.
Energy saving tips & data driven tools
In addition to what's mentioned above, you might benefit from the GA VSDS air compressor due to its advanced energy-saving components.
This reduction in costs especially applies if you’re using a fixed speed compressor. Around 80% of factories using fixed speed machines can reduce electricity expenses by more than 25% with a VSDS.
As an example, a fixed speed GA 22 can cost more than €4000 to run per year than a GA 22 VSDS. This energy consumption calculation is based on €0.15/kWh for 16 hours/day for 5 days/week at 48 weeks/year.
To deliver double-digit annual energy savings, the VSDS includes innovations like the Ferrite-Assisted Synchronous (FASR) motor, Neos Next Inverter, and Energy Recovery (to repurpose heat).
Also, these machines come with SMARTLINK, which allows you to remotely monitor and control your air compressor. This technology provides information, data, and analytics to assist with uptime and reduce energy consumption.
If you’re running more than one machine, it’s important to monitor your entire setup and make sure they’re all connected. Our data-driven Equalizer 4.0 Control System evaluates your production and workflow, providing information to maximize energy efficiency for each application.
Air compressor installation & maintenance for maximum energy efficiency
When purchasing any new equipment, you’ll want to complete a thorough assessment of your setup. Make sure to check all fittings to prevent air leakage. While this may seem simple, wasted air can increase energy consumption and expenses.
In addition, it’s important to only use OEM parts and certified technicians for repairs. Using generic replacement valves, hoses, and filters, could cost you more in the end, especially if they don’t exactly fit.
Not following these recommendations could lead to unnecessary energy consumption costs.
Lowering your electricity consumption
The best way to lower air compressor electricity usage and consumption is to make sure your setup is optimal for your needs. You'll also want to use the latest data-driven tools, like mentioned in this article.
If you're uncertain about where to start on lowering energy consumption costs, our team is here to help. With country-specific experts, we're happy to provide an overview on the best electricity source for your company's power needs.
Get in contact!
Get in contact!
If you're still undecided on the right solution for your smart factory needs, feel free to get in touch with our customer support team today.
If you're still undecided on the right solution for your smart factory needs, feel free to get in touch with our customer support team today.
Determine the right type of air compressor for your needs
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Determine the right type of air compressor for your needs
Do you want to know more on variable speed compressors? In this e-book you will find out how a VSD can work for you!
Check out the other most important air compressor demands:
Maximum air compressor reliability for lower operating costs
Reliability is crucial with any air compressor set up, especially when downtime adds unexpected costs. Find out how to increase uptime with a VSD compressor.
Choosing the best air compressor for versatility and a custom performance
We know each company has different compressed air needs, which is why it can be hard to decide on the best air compressor. A VSD offers versatility for a custom performance.
Achieve low emissions with efficient air compressors
The newest air compressors from Atlas Copco are designed to be clean and energy efficient.
A quiet air compressor installation for your production floor
If you have your equipment on the production floor, rather than in a separate utility room, you’ll want a quiet air compressor. Learn about various options.
Selecting the right size industrial air compressor
As you may know, industrial air compressors come in a variety of sizes to meet different industrial application needs. Find out why a VSD might be ideal.
