Up to 5 – 30% of the compressed air has lost in compressed air piping leakages. We can support to minimize these leakages without any equipment investment at your end.
How does it work? How can you save energy in efficiency way?
Step 1: Assess through the air network.
Investigate the air network line to understand the compressed air distribution flow via pipework and usage point
Step 2: Audit the air pipeline network
With the ultrasonic leak detection test, you can see the in-depth details analysis and find the pinpoint of the exact source of the leak and the sizing of a leak in liters/minute.
Step 3: Identify and tag the leaks
Each tag will identify the severity of the leak in l/min.
Step 4: Report the results
The report will list the leaks and show:
• Site location
• Photographs of the leak
• Tag ID
• Severity of leak (l/min)
• Cost of leak THB's
• Position of the leak
• Cost to repair
Step 5: Prevent future leaks
This tool is a proactive approach that you can monitoring and controlling the leak.
Guaranteed results: We will reimburse the leak detection survey cost if we don't find any leaks that would cover the test's cost once, they've fixed!
How does Atlas Copco's leak detection kit compare to others?
Our acoustic camera can support leakage points in your compressed air system faster than traditional methods.
Feature of Ultrasonic camera
With 124 microphones' functions that measurements will form into an exact acoustic image. The performance of ultrasonic frequencies can expand means the detection system can locate the source of air leak sound even in a noisy environment.
The image from ultrasonic camera quick transposed in real-time of digital camera picture which provides the visualization for the source of sound leaks
The cost of air leaks
The leaks in the compressed air system come from several causes: corrosion holes, poor pipe connections, and rotten seals. Most manufacturing has 25% of the average leakage rate but loses much more than 80% of their compressed air system. You can stop these wastage energies can be controlled and significant saving made.
The recommendation for the percentage of compressed air lost to leakage should be less than 5% of your total compressed air production. Leak detection is a proactive process to support you in controlling the system and improving your potential energy wastage.
