Manufacturers know how quickly small inconsistencies in adhesive application can escalate into rework, scrap and unnecessary cost. Air bubbles, uneven bead shape and unpredictable material flow all compromise quality and drive up consumption.
A flat follower plate is a simple retrofit that transforms the reliability of any barrel‑fed adhesive supply. By maintaining a uniform surface on the material and preventing trapped air, it increases usable material per barrel, eliminates bubble‑related defects and reduces the amount of adhesive wasted during changeovers.
In this real customer case study, you’ll see how a leading Tier 1 automotive supplier upgraded their dispensing system with a flat follower plate and achieved:
- Consistent, bubble‑free adhesive application
- Zero defective body panels produced after installation
- More than £230,000 in annual savings from reduced material usage and scrap
- Enhanced process monitoring using ToolsNet8 and ongoing optimisation via SLA Stability service
Download the full case study to see how this upgrade can be replicated in your own dispensing process.
- Flat Follower Plate Case Study 932.5 kB, PDF
- Flat Follower Plate Leaflet 3 MB, PDF