Ever since the first railway system emerged in 1820, progress has brought us reliable speed and endurance in mobility. The growing emphasis on rail-bound transportation has led to higher production levels and new demands for everyone in the industry.
Today, trains remain the backbone of modern transportation, driving commerce and connecting cities and industries. They play a crucial role in sustainable mobility, reducing traffic congestion and environmental impact. As it is one of the most energy-efficient transport modes, the railway industry is growing rapidly, driven by the demand for sustainable transportation.
This growth and the increasing number of trains present challenges for manufacturers and maintenance depots, who must meet the industry's demands for quality and efficiency.
Our first locomotive Svalan
What does the rolling stock manufacturing process include?
The rolling stock manufacturing process includes the full sequence of activities required to design, build, and equip rail vehicles. It begins with detailed engineering and material selection, followed by fabrication of the car body, installation of propulsion, braking, and control systems, and the integration of electrical and interior components. The process concludes with rigorous testing and certification to ensure each vehicle meets performance, safety, and quality standards for reliable operation on the rail network.
What is rolling stock maintenance?
Rolling stock maintenance is the ongoing care, inspection, and repair of the vehicles that move along a railway system, including trains, trams, and metro cars. It covers everything from routine servicing and component checks to major overhauls that keep fleets safe, reliable, and performing at their best. By ensuring each vehicle meets strict operational and safety standards, rolling stock maintenance helps operators maximize uptime, extend asset lifecycles, and deliver a smooth, dependable passenger and freight experience.
In modern high-speed rail, where trains often exceed 300 km/h, precision and durability are both critical. Atlas Copco is here to help provide tools and solutions for cutting-edge technologies to enhance your efficiency, prevent errors, reduce downtime, and improve your overall performance, benefitting not only your bottom line but also providing you with tools to align with the growing demand for sustainability.
At the core of it, we're tightening the bolt, but we're actually offering everything that allows the customer to record and analyse the data to control the quality and to guide the operator and fully connect to their plant.
Smarter Manufacturing in Smart Factories
The Industry 4.0 Smart Factory is a digitized and highly automated manufacturing facility that uses connected devices, machinery and production systems to continuously collect and share data. Data that can be used to improve processes as well as proactively address any issues that may arise along the production line.
Productivity
By optimizing the assembly process through advanced tools and solutions, productivity sees a substantial boost. Implementing smarter technologies reduces the number of reworks and recalls, streamlines operations, and minimizes downtime. Enhanced precision and efficiency result in tasks being carried out correctly from the outset. Improved traceability allows for predictive maintenance, ensuring equipment stays in peak condition and further reduces operational interruptions.
Quality and Safety
Quality assurance and safety in the rail industry are essential, especially under high pressure and speeds. From precision-engineered bolts and fasteners to meticulous and timely maintenance, every detail ensures optimal safety. This commitment to reliability forms the foundation of seamless and dependable rail transportation systems worldwide.
Flexibility
Flexibility in rail operations is revolutionized by smart tools, leveraging data collection and analysis. These tools minimize system downtimes by predicting maintenance needs and optimizing efficiency. They also enhance operator comfort with ergonomic designs, ensure smoother operations, and foster a responsive and adaptable railway network. This integration of technology not only boosts productivity but also sets a new standard for agile and efficient rail transportation systems.
Solutions for the rail and rolling stock manufacturing and maintenance industries
To optimize rail and rolling stock production and minimize maintenance costs, Atlas Copco offers a wide range of leading assembly tools and solutions. From fast impact wrenches to high-precision electrical systems that enable full control of the whole assembly process. Our portfolio includes material removal tools, low-reaction tools, quality assurance solutions, and more.
The Atlas Copco roadmap to Smarter Manufacturing
Smart Integrated Assembly is our five step concept for industrial manufacturers looking to transform and implement Smart Factories. It encompasses our ecosystem of tools, hardware, software and services solutions providing unrivaled competitive value in each step of the customers’ product manufacturing cycles. The result is more efficient, flexible, adaptable, and safe manufacturing processes that support reduced downtime, better use of materials and energy, and a substantial waste reduction.
Let us walk your assembly line to identify potential cost savings
Our specialists will walk through your line, observe your processes and ask relevant questions. We provide meaningful suggestions based on your given objectives, about how to shortly improve your assembly line after evaluating your current situation.
