In today's dynamic industrial environment, efficient tool management is crucial for optimizing productivity and minimizing downtime. To address the diverse needs of our customers, we developed ToolsControl software. This collaborative journey of discovery led us to identify several critical points that are the most important to our customers. The culmination of these insights is ToolsControl - the unique server-based software that offers unmatched flexibility and digital control over up to 500 tools working on your assembly line.
Flexibility and deployment options
ToolsControl offers customers the flexibility to design and deploy their tool management systems in the most optimal way for their specific needs. In opposite to traditional controller hardware solutions, ToolsControl provides an environment that allows controller software to exist outside of its dedicated hardware (PowerFocus box). This means that powerful control software can be deployed on a server or a device like AC Node, offering greater flexibility and convenience.
What ToolsControl is bringing to your production?
Automated Self-Healing and uptime
One of the key features of ToolsControl is its ability to automatically fix controller issues, ensuring uninterrupted production. In the event of a controller failure, the system identifies the problem, automatically restarts the controller, and resolves the issue within seconds. This self-healing capability minimizes downtime and eliminates the need for manual intervention, allowing operators to continue working without interruptions.
Failover protection for hardware failures
ToolsControl provides failover protection in case of hardware failures. If a hardware component fails, the system initiates a failover process, redistributing controllers, virtual stations, and connected tools to the remaining operational hardware components. This automatic reorganization ensures production continuity and minimizes the impact of catastrophic failures, such as power cuts or network disruptions.
Single IP simplify server installation
Installing ToolsControl on a server greatly simplifies the installation process compared to traditional controller hardware. With a server installation, the initial setup is done once, we are using singe IP address and subsequent installations only require the addition of licenses. This eliminates the need for complex installations on individual controllers and significantly reduces the time and effort required.
ToolSwap minimizes operator intervention
ToolsControl minimizes operators disruption during failover process. The system seamlessly transitions controllers and reconnects tools without any manual intervention required. ToolsControl handles the reorganization quickly and efficiently, allowing operators to resume their work within seconds!
ToolsControl revolutionizes tool management and control by offering a flexible solution that enables you to design and deploy your tool management systems according to specific requirements. With features like automated self-healing and failover protection, this system ensures uninterrupted production and minimizes the need for manual intervention. Moreover, ToolsControl absolutelly minimize the footprint in your production by reducing hardwares in the assembly area. By leveraging the power of controller software outside traditional dedicated hardware, ToolsControl empowers our customers with unparalleled flexibility and convenience in managing their tools.
Interested to know more? Contact our sales representative!