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Achieving precise adhesive application to improve quality & productivity

The intense focus on lightweighting to maximise EV range and efficiency has seen the growing use of structural bonding in more complex vehicle body designs.  This necessitates absolute precision in structural adhesive and gap filler application technology in Body-in White (BIW) construction and battery assembly operations, including liquid thermal interface material (TIM) application and battery cover sealing.

March 21, 2024

Bead quality is essential in both instances, in order to ensure structural integrity and anti-corrosion during BIW building and providing an effective seal against gas escaping from the battery pack during the cover joining process. Because the battery pack cannot be exposed to heat, adhesives and sealants, such as one component (1C) hot butyl, two component (2C) polyurethane or 2C silicone, that do not require oven curing, are the most appropriate materials for TIM and cover sealing. Regardless of the material, Atlas Copco dispensing technology enables the precise application of sealant with a uniform bead combined with the high flow rates required to maximise productivity. Atlas Copco’s UPHD heavy duty displacement pump range enables short filling times, with the ability to deliver a sealant volume of 165, 301 + 1200 cubic centimetres each double-stroke, making it the ideal choice for material volumes of up to 40,000 litres per year. The innovative UPHD displacement pumps is also designed from the outset to provide long-term durability against highly abrasive TIM.

Atlas Copco dispensing technology also provides quality assurance and full traceability as standard.  Utilising Atlas Copco’s advanced RTVision.t camera system, the sealant bead application process is inspected with real-time scanning to provide in-line monitoring of the position, continuity and width of the bead.  RTVision.t ensures 100% quality assurance by constantly monitoring the bead application and immediately detecting any gaps.  These are automatically rectified, without the need for any manual intervention.

With innovative joining technologies and a wealth of expertise in EV battery assembly, Atlas Copco is your strategic partner for electromobility.  

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