From Challenge to Solution: A case study on Innovation and Efficiency
Thanks to advances in technology and scientific research pharmaceutical industry has witnessed remarkable growth in the past years. This dynamic sector is evolving at a pace faster than we have ever seen before, driven by innovation and the introduction of groundbreaking medicines.
These new products are the result of years of high-stakes research and development which also withhold all kinds of risks during the development process.
The continuous drive of pharmaceutical companies to push the boundaries of what is medically possible showcases the industry's commitment to advancing healthcare but also highlights the complexity of their work. Pharmaceutical filtration therefore, is a key factor in this process.
The problem
This particular pharmaceutical company based in Italy is not the exception to the challenges that we mentioned above. Like many others in the field, they found themselves struggling with logistical obstacles due to their supplier’s long lead times. However, this was just the tip of the iceberg as they faced another critical issue that would have a direct negative impact on their production.
The root of the problem was traced back to a decrease in productivity, which was attributed to a blocked valve. This blockage was a result of the 1.2um membrane capsule being used, which, as it turned out, was not adequate for safeguarding the vacuum circuit integral to their processes. The insufficiency of the membrane capsule not only compromised the efficiency of their operations but also highlighted a significant vulnerability in their production line.
Combing this critical issue with the big delays from their current supplier they recognized the need for external expertise.
The solution
Upon the arrival of our specialists at the customer's premises, their expertise allowed them to immediately diagnose the root cause of the production dilemma. Their recommendation was to transition to the use of an Atlas Copco SME capsule, specifically the C4 size. The enhanced surface area of the Atlas Copco SME capsule is a critical feature that allows for a finer rating, effectively compensating for the deficiencies that led to the blockage in the vacuum circuit in the first place. This innovative solution was not just a mere replacement; it was a targeted intervention aimed at optimizing the efficiency of the production process.
The benefits
- Reducing the Company’s production downtime, ensuring efficiency and quality of the end product
- Established a partnership with people with technical confidence
- Faster delivery time due to stock availability in Atlas Copco
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