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Atlas Copco V21 950x950

The Atlas Copco XAS 1800 JD8 T4F is a single-stage, oil-injected, rotary screw type air compressor, powered by a liquid-cooled, six-cylinder turbocharged diesel engine.

The unit consists of two parallel low pressure air ends, diesel engine with exhaust treatment, cooling circuit, air/oil separation and control systems - all enclosed within a sound dampened steel enclosure.

A range of factory and locally installed options are available.

Special attention has been given to the overall product quality, user friendliness, ease of serviceability, and economical operation to ensure best in class cost of ownership.

Pressure and Flow

AVAILABLE MODELS

single stage – 100 psi to 200 psi – John Deere engine

Features

  • John Deere T4F engine
  • Atlas Copco Controller XC4004
  • Low Fuel Shutdown
  • Heavy Duty Tandem Axle Trailer w/ 17.5" tires
  • FuelXpertTM

 

Optional Features

  • Aftercooler, water separator & fine filters 
  • Provides cool, dry air
  • Cold Weather Package

Benefits

  • Meets all current T4F emission regulations.
  • Integrated exhaust after treatment makes T4F integration easy
  • 1 Year standard warranty from factory on John Deere Engine (must be registered with John Deere to qualify)
  • Improved altitude performance with turbo-charged engine
  • Allows operator to have more control on the operation.
  • More intuitive in nature , easy to use & navigate
  • The new controller gives much faster response to the change in parameters
  • Optional “Mirror Panel” available to remotely monitor your compressors.
  • Reduces downtime on site when operator runs out of fuel as there is no longer a need to “re-prime” the fuel system
  • Well balanced for safer towing or moving around site
  • High ground clearance for rough site and road conditions
  • Reduces fuel consumption to up to -10% at 75% load
  • Lowers operational costs, increases project profitability

Benefits

  • Provides cool, dry air
  • Features required for reliable cold weather operation. Including; synthetic compressor oil and coolant heater.

 

Technical Data

Compressor  XAS 1800 PACE      
Normal effective working pressure (pre-set 200 psig and 150 psig) Psi  100 150 200 
Actual free air delivery1 (FAD) at pre-set pressure setting  Cfm  1800 1600 1400 
Maximum effective receiver pressure (compressor unloaded) Psi  261    
Minimum working pressure Psi  58    
Max. sound pressure level @ 23’ (7m) at normal working speed & pressure dB(a)  76     
Compression Stages       
Air Receiver Capacity  US Gal (L)  37,8 (143)    
Compressor oil capacity  US Gal (L)   30 (113.6)     
Approximate air outlet temperature (without / with aftercooler)  °F (°C)  180 (82) / 100 (38)     
Air Compressor outlets    2 x 2“ NPT (1 x normal air, 1 x after-cooled air)    
Max. ambient temperature (at sea level)3  °F (°C)  120 (49)     
Maximum altitude  Ft (m)  10000 (3048)     
Minimum starting temperature (without cold weather options)  °F (°C)  14 (-10)     
Minimum starting temperature (with cold weather options)  °F (°C)  -4 (-20)    
Engine John Deere 6135HFC09    
Emissions Regulation  US EPA Tier  T4F     
US EPA Engine Family  JJDXL13.5310      
Output at rated speed (2100 rpm)  HP  525    
Number of cylinders       
Aspiration    Turbocharged     
Displacement  cu in (L)  824 (13.5)    
Engine speed (Unloaded)  Rpm  1300    
Engine speed (Maximum loaded)  Rpm  2100  1950 1670 
Engine oil capacity  US Gal (L)  14.2 (53.7)    
Engine oil required    Low Ash Oil per API CJ-4, ACEA C9    
Engine coolant capacity  US Gal (L)  25 (94.6)    
Fuel tank capacity  US Gal (L)  240 (908)     
Fuel consumption at 0% loaded idle  Gal/Hr (L/Hr)  9.3 (35.2) 10.2(38.5) 14.4(54.5)
Fuel consumption at 25% load  Gal/Hr (L/Hr)  10.2 (38.6) 11.9 (45.0) 13.6 (51.5)
Fuel consumption at 50% load  Gal/Hr (L/Hr)  12.7 (48.1) 13.6 (51.5) 16.1 (60.9)
Fuel consumption at 75% load  Gal/Hr (L/Hr)  115.2 (57.5) 17.8 (67.4) 16.1 (60.9)
Fuel consumption at 100% load  Gal/Hr (L/Hr)  22.0 (83.3) 22.9 (86.7) 21.2 (80.3)
DEF tank capacity  US Gal (L)    12.5(47.3)  
DEF consumption at 100% load (100 psig operation)  Gal/Hr (L/Hr)    0.37(1.4)  
Battery Capacity (Cold Cranking Amps4)  2 each 1400    
         

Dimensions

Tandem Axle Trailer Mounted

Weight (Wet-Ready-to-operate)

Dimensions

Principal Data

Compressor Element

The quality of a compressor can be measured through the reliability, efficiency and durability of the compressor elements used. Through decades of expertise in the design of compressor elements, Atlas Copco remains a world leader in designing the most efficient and reliable compressors on the market. With air-end efficiency, maintenance intervals are extended and fuel consumption is reduced.

 

The XAS 1800 JD8 T4F compressor utilizes two in tandem Atlas Copco’s C-series low pressure elements, driven from the diesel engine through a gear box with a fibre disc coupler.

The compressor system comes with Atlas Copco PAR Oil S synthetic compressor oil. The oil cooler comes equipped with a standard thermostatic by-pass valve for superior cold weather lubrication.

 

Air/Oil Separator

Air and oil separation is achieved through a centrifugal oil separator combined with a filter element. Separators are available in ASME/CRN approved versions and are stamped accordingly.

 

Designed for a higher maximum working pressure, the separator is equipped with a sealed high pressure safety relief valve, minimum pressure valve, automatic blow-down valve, and pressure regulator.

Air/Oil Separator Tank: 
Volume 37.8 US Gal / 143 L
Certifications  ASME / CRN
MAWP  261 psig

Cooling System

The cooling system consists of integrated side-by-side aluminum oil cooler with axial fan to ensure optimum cooling. The cooling system is suitably designed for continuous operation in ambient conditions up to 122°F, with canopy door closed for the XAS 1800 JD8 TF4.

 

Compressor Regulating System

The compressor regulating system consists of an air filter, air receiver/oil separator, compressor elements, unloader assembly with unloader valve, blow down valve and loading valve.

 

Economic power consumption is assured by the fully automatic 100% step-less speed regulator that adapts engine speed to air demand.

 

Discharge Outlets

Compressed air is available from two 2” NPT outlet valves, one (1) untreated air & one (1) aftercooled/filtered air

 

Engine

John Deere 6135HF-C09 Final Tier 4

John Deere 6135HF T4F turbo charged six-cylinder, liquid-cooled diesel engine provides ample power to operate the compressor continuously at full-load.

 

Meets all US EPA and Environment Canada exhaust legislations with Final Tier 4 compliance.

The US EPA engine family is “JJDXL13.5310” and rated at 525hp at 2100 rpm, in accordance to SAE Standard for the XAS 1800 JD8 T4F.

 

Engine starting capacity at 14°F (-10°C) without the addition of cold start options. Cold start options are available up to -4°F (-20°C).

The 236 Gal (893 L) fuel tank enables operation for over 8 hours at full load and comes standard with a low fuel shutdown at 5%.

 

Emissions Treatment

John Deere 6135HF T4F engine after treatment consists of a Diesel Oxidization Catalyst (DOC), Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR). The SCR utilizes the temperature of the exhaust to passively regenerate during normal use.

Electrical System

The XAS 1800 JD8 T4F is equipped with a 24 Volt negative ground electrical starting system.

 

Instrumentation

The instrument control panel is located on the back, of the compressor canopy with easy access.

Standard instrument package includes a diagnostic ECU controller with large 7” screen. The intuitive Atlas Copco XC4004 controller is easy to operate with all functions conveniently at your fingertips. The controller also manages the engine ECU operating system, and a number of safety warnings and shut downs on various parameters (listed below).

 

Xc4004 Controller Functionality:

Main Screen 1

- Vessel Pressure

- Fuel & DEF Level

- Running Hours

- RPM

 

Main Screen 2

- Vessel Pressure

- Fuel & DEF Level

- Running Hours

- RPM

- Element Temp

- Regulating Pressure

- Battery Voltage

 

Measurements

- Fuel Consumption

- Engine Coolant Temperature

- Compressor Element Temperature

- Vessel Pressure

- Air Discharge Pressure

- Inlet Pressure

- Ambient Temperature

- Aftercooler Air Temperature

- E-Stop count

- Oil Stop Valve Pressure

- Engine Load

- Engine Oil Pressure

- Engine Boost Pressure

- DPF Soot Load

- Fuel Temperature

- Battery Voltage

- Regulatory Pressure

- Loaded/Unloaded Hours

- Successful/Unsuccessful Starts

- Service Timers (2 resettable)

General Settings

- Engine Diagnostics

- Auto Start/Load/Stop

- 30 Languages

- Units of Measure

- Auto diagnostic function for the engine

 

Alarms

- Structured alarms can be added to alert in

advance to take proactive action

- Active Alarms

- Event Log History

- Alarm Log History

 

 

Histogram:The new Xc4004 gives enables Performance monitoring system by creating onboard histograms of major parameters like FAD, Engine Load, Highest element temperature, Vessel Pressure, Engine RPM , Fuel Rate etc....

Bodywork

The compressor comes standard with metal canopy that has a 2 layer protective coating (Primer base and Powder Coated top layer) providing excellent corrosion protection. The canopy is sound attenuated to meet the most current legal noise requirements. Large service doors offer easy service access to all components from all sides of the machine.

 

The XAS 1800 JD8 T4F compressor is available with two undercarriage alternatives, providing utmost flexibility in installation or towing requirements.

-Tandem dual axle trailer setup with:

  • DOT approved light package
  • Adjustable height pintle hitch (3” lunette)
  • Two (2) each 10,000 lbs torsional axles
  • 17.5” Rims w/ 215/75R 17.5 Tires
  • Electric trailer brakes as standard (with 7 pin flat blade connector), Electrical brakes optional
  • 10,000 lbs (lift), 12,000 lbs (static) rated jack leg stand, with pad stand

Factory Options Available

  • Aftercoolor and Water Separator with fine filters
  • Cold Weather Package – 0W40 engine oil
  • LoJack anti-theft device
  • Special color canopy

Manufacturing & Environmental Standards

The XAS 1800 JD8 T4F is manufactured following stringent ISO 9001 regulations, and a fully implemented Environmental Management

System fulfilling ISO 14001 requirements.

Attention has been given to ensure minimum negative impact to the environment.

The XAS 1800 JD8 T4F meets all current EPA and Environment Canada exhaust and noise emission directives.

 

Supplied Documentation

The unit is delivered with documentation regarding:

  • Hard copies of the Atlas Copco Operators Safety and Instruction Manual, John Deere Engine Manual and Parts book, as well as electronic copies, available upon request.
  • Warranty Registration card for John Deere Engine and Atlas Copco Compressor (Units must be registered upon receipt).
  • Test certificate for air delivery pressure and capacity, acc. ISO 1217 (Upon request only).
  • Certificate for air/oil separator vessel and safety valve approval, ASME (Upon request only).

Warranty Coverage

John Deere Engine: John Deere Diesel engines are warranted to be free from defects with regard to materials and workmanship for the period of twelve (12) months from the date of initial startup, prior to the accumulation of 2000 running hours. All John Deere powered air compressors are subject to a 5 year (5,000hr) limited extended warranty. The extended warranty must be registered with John Deere by the original purchaser, at time of purchase, in order to qualify. Please see John Deere’s air compressor extended warranty terms, conditions and further details.

 

Atlas Copco Compressor: Warrantied to be free from defects with regard to material and workmanship for the period of eighteen (18) months from date of shipment from the factory, or twelve (12) months from date of initial start-up, whichever occurs first, without limitation of running hours.

 

Air compressor element assemblies used in Atlas Copco portable air compressors, is warranted to be free from defects with regard to materials and workmanship for the period of thirty (30) months from date of shipment from the factory, or twenty four (24) months from date of initial start up, whichever occurs first, without limitation of running hours. Atlas Copco service kits including parts and oils (PAR Oil’s) must be used to maintain warranty. Failure to register warranty upon initial start-up may cause warranty claim delays or rejection of claims.