Process improvement and optimization of industrial processes are two critical factors to a successful operation. As manufacturing industries continue moving toward Industry 4.0, optimizing your industrial production processes allows for advanced operational efficiency, improved productivity and uptime, and a significant reduction in defects in the plant.
The need for intuitive systems that provide advanced insight for an improved production rate and greater quality control has only increased over time. Technology that guides operators and prevents error is similarly in demand. Atlas Copco's product portfolio features a diverse selection of hardware, software, and industrial tools that can help ensure your industrial process is optimized and error-free, all for a more efficient assembly line.
Embracing Industry 4.0
Continuous process evaluation and implementation of smart technologies are key to driving improvements across numerous important operational metrics. Industrial process optimization and improvement is in Atlas Copco's DNA; our portfolio of industrial assembly tools, quality assurance products, software, and services are all developed to drive and support your industrial process operation as we continue to evolve toward Industry 4.0.
Today, the ability to adapt and keep pace with the industrial changes being seen is more important than ever. To remain relevant in your industry you must be agile. Give your operation the best chance for success with systems and solutions that offer operator guidance, full traceability, error-proofing, and more.
Process improvement and optimization of industrial processes are necessary today. Let us share our insights, experiences, and knowledge to help your operation stay ahead of the competition. Want to know more? Contact us today!
Featured Process Improvement Insights
Articles
5G and the future of connected assembly in smart factories
With 5G connectivity, process control and quality assurance become even more reliable and secure on the entire factory floor. Whether you seek to enhance the density of connected tools, extend coverage to outdoor repair and rework areas, or demand instant responsiveness on the assembly line, our suite of 5G-connected tightening tools is ready to meet your needs.
Articles
Success story: How Tensor IxB tools improved product quality for a solar company
Manufacturing in non-traditional places is becoming more common, but low product quality and extra costs due to rework and defects don’t have to. Atlas Copco’s Tensor IxB family of tools are designed to bring the luxuries of error-proofing systems and operator feedback to you, no matter where your assembly area is.
Articles
Upskilling and Reskilling: Manufacturing Training in the Age of Automation
As automation and AI reshape industries, upskilling and reskilling will be crucial for employees and organizations. By investing in continuous learning and skill development, manufacturers can drive organizational growth and innovation.
Latest Process Improvement Insights
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Articles
Avantguard: Error-Proofing for the Industry 4.0 Era
Begin optimizing with Avantguard—enhance productivity and remain competitive with smart software that empowers your tools and operators alike.
Case Studies
A track record of excellence: Atlas Copco’s Saltus GFAs
Atlas Copco's Saltus GFA tools proved superior in tests, backed by strong partnerships and expertise with a leading aerospace manufacturer.
Articles
Smart Factories—realizing the potential of Industry 4.0
Smart Factories are transforming industrial manufacturing, through integrating artificial intelligence (AI), automation, big data analytics, and Internet of Things (IoT). Explore how Industry 4.0 or the fourth industrial revolution enables this shift and how Atlas Copco’s Smart Integrated Assembly paves the path.
Articles
How Avantguard Transforms Lost Time into Productive Hours
In fast-paced manufacturing environments, even minor human errors can lead to hours of rework, downtime, and production delays. Avantguard is Atlas Copco’s ultimate error-proofing software solution dedicated to saving plants time, reducing labor-intensive fixes, and improving overall efficiency. Let Avantguard become your digital safety net and take the first step toward smarter manufacturing.
Articles
Optimize and adapt: Avantguard empowers smart manufacturing
In today's manufacturing landscape, a facility's success hinges on its capacity to adapt to evolving conditions and diverse product lines. Avantguard serves as a key solution, allowing you to gather data, identify errors, and optimize the assembly process. Read on to learn how Avantguard can transform your plant into a more agile operation, enhancing profits, quality, and productivity.
Case Studies
Saltus GFA: Precision & Productivity in the Automotive Industry
Precision and Performance: Enhancing Automotive Manufacturing. Even the smallest error can lead to costly failures in the automotive industry, so choosing reliable and accurate tooling is critical. Atlas Copco’s Saltus Geared Front Attachments (GFA) offer more optimization and efficiency than competitors.
Case Studies
Revolutionizing SAG Mill Maintenance with smart tools
SAG mills are the workhorses of the mining industry, processing thousands of tons of material daily. However, their maintenance tasks—particularly liner changes—remains a significant challenge. Discover how modernizing assembly solutions can translate to significant savings in productivity, quality, operator fatigue, and related operating costs.
Articles
Avantguard: Enhancing throughput and quality
In production, every second counts. When a surge in errors and mistakes on the line affects your quality and throughput, you need a solution that can catch errors in real time to ensure first-time quality and assist in guided rework and repairs. By providing real-time operator guidance, intelligent workflow management, and rework tracking, Avantguard minimizes errors, reduces downtime, and safeguards product integrity. Are you ready to reduce the occurrence of errors and defects on the line? Discover Avantguard today and enhance your assembly!
Articles
Produce with quality: How Avantguard can ensure your product passes the test
Thanks to technological advancements, one of the many benefits of Industry 4.0 is that we can achieve greater product quality by identifying defects more accurately than manual inspections.
Articles
Keeping Tasks on Track: Prevent Operator Oversights with Avantguard
What happens when operators face challenges or forget critical assembly steps? Solutions like Atlas Copco’s Avantguard provide the necessary support to keep your assembly process on track. Explore how Avantguard transforms operator training and product assembly.
Articles
How does Atlas Copco ensure cybersecurity in its implementation of Industry 4.0 technologies?
In this era of manufacturing, we can significantly reduce or even eliminate errors, resulting in improved product quality, increased uptime, and much more. However, with greater connectivity and traceability come additional potential risks that we must recognize and address. Atlas Copco aims to be your trusted partner on this journey toward the Smart Factory, offering innovative solutions that prioritize Industry 4.0 and cybersecurity at every stage.
Articles
5G and the future of connected assembly in smart factories
With 5G connectivity, process control and quality assurance become even more reliable and secure on the entire factory floor. Whether you seek to enhance the density of connected tools, extend coverage to outdoor repair and rework areas, or demand instant responsiveness on the assembly line, our suite of 5G-connected tightening tools is ready to meet your needs.
Case Studies
Unlocking potential: Harnessing the power of Tensor IxB technology
Transitioning to Tensor IxB tools transformed the customer’s operations, solving bandwidth issues and enabling connectivity like never before.
Articles
How can companies benefit from adopting Industry 4.0 technologies?
Fastened, controlled, connected, integrated, and smart. Discover the pillars of the Smart Factory and enhance your operations for the better with Atlas Copco.
Articles
TechCover: A Service Solution for Continuous Software Maintenance
As businesses increasingly rely on sophisticated software to manage operations, continuous software maintenance is crucial to avoid disruptions and ensure everything runs smoothly over the long haul.
Case Studies
Revolutionizing assembly with the Power Focus 8 and IxB connect
A seamless transition provided superior results. Our customer transitioned from STB to Tensor IxB tools, enabling them to unlock new efficiency, flexibility, and performance levels and revolutionize their operations.
Articles
What are the potential risks of relying on Industry 4.0 technologies?
Transitioning to smarter manufacturing processes has several benefits. However, as with any major technological shift, these advancements come with their own set of challenges.
Case Studies
Exceeding expectations: How our experts helped justify a project and drive sustainability
Discover how our experts can help you achieve your sustainability goals and upgrade your assembly processes with innovative solutions. Start transforming your operations today!
Articles
Optimizing Production Efficiency with Avantguard Rework Stations
Manufacturers face mounting challenges—from increased downtime and quality issues to higher rework costs—that can wreak havoc on productivity and profitability. For Fortune Global 500 companies, the numbers are stark: unplanned downtime now accounts for 11% of their yearly turnover, translating to a staggering $129 million in lost revenue per facility annually. In some industries, like automotive, the cost of a lost hour can range from $39,000 to over $2 million. These figures highlight the critical need for more effective rework solutions, and this is where Avantguard rework stations come into play.
Pocket Guides
Pocket Guide on hem flange bonding
Hem flange bonding is one of the most demanding processes in body shop plants. Learn everything there is to know, with this new, in-depth pocket guide.
Articles
Success story: How Tensor IxB tools improved product quality for a solar company
Manufacturing in non-traditional places is becoming more common, but low product quality and extra costs due to rework and defects don’t have to. Atlas Copco’s Tensor IxB family of tools are designed to bring the luxuries of error-proofing systems and operator feedback to you, no matter where your assembly area is.
