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Atlas Copco K-Flow 8000 flow drill fastening technology

Introducing K-Flow 8000

Discover our K-Flow 8000 series – simplifying complexity in modern manufacturing with advanced flow drill fastening technology.

Solving today’s joining challenges with future-ready technology

Modern manufacturing faces rising complexity: multi-material designs, tighter cycle times, and increasing demands for traceability and adaptability. Our K-Flow 8000 series responds with a high-performance fastening system built for flexibility, precision, and scalability. Its modular tool design supports diverse accessibility needs, while the Common Control Platform ensures seamless integration and intuitive operation with its unified hardware and software platform. With real-time process control through K.Motion, manufacturers gain consistent quality and faster cycle times – even under changing conditions. Whether in traditional automotive production or EV battery assembly, K-Flow 8000 empowers you to master complexity with confidence.

Why K-Flow 8000?

Atlas Copco's K-Flow 8000 flow drill fastening system addresses the growing complexity of modern manufacturing with a modular and scalable system for flexible and traceable multi-material joining.

Discover the benefits of investing in K-Flow 8000

Reduce TCO

Reduce your TCO with a smart modular design that simplifies spare parts handling, minimizes

integration effort and ensures durable components.

Future-proof

Future-proof your investment with a modular setup, unified hardware and software platform, and full process data transparency.

Maximum performance, reliable quality

Ensure consistent, high-quality results and maximize productivity through intelligent motion control, optimized parameters, and fast cycle times.

Cost savings

Achieve cost savings during validation and trials through close collaboration with our 

Innovation Centers and expert service support.

Common Control Platform –

Built to rethink manufacturing

At the core of the K-Flow 8000 product series is the Common Control Platform, a standardized control architecture shared across adhesive dispensing, flow drill fastening, self‑pierce riveting and integrated vision systems.

Areas of application

Designed for EV battery manufacturing and automotive body shop applications, the Atlas Copco K-Flow 8000 series provides advanced flow drill fastening solutions that meet the highest standards of accuracy and durability.

Flow drill fastening in body shop
Car body in body shop
Flow drill fastening in body shop
Our K-Flow 8000 technology revolutionizes body shop operations by enabling efficient multi-material joining with single-sided access, supporting lightweight construction and delivering enhanced durability to meet the demands of modern automotive manufacturing.
 
Our K-Flow 8000 technology revolutionizes body shop operations by enabling efficient multi-material joining with single-sided access, supporting lightweight construction and delivering enhanced durability to meet the demands of modern automotive manufacturing.
Our K-Flow 8000 technology revolutionizes body shop operations by enabling efficient multi-material joining with single-sided access, supporting lightweight construction and delivering enhanced durability to meet the demands of modern automotive manufacturing.
Flow drill fastening in battery assembly
Car Body electromobility
Flow drill fastening in battery assembly
Our innovative solution K-Flow 8000 for EV battery assembly is perfect for re-usable joints, enhances serviceability and ensures high process reliability, while significantly boosting productivity in manufacturing environments through its robust and repeatable performance.
 
Our innovative solution K-Flow 8000 for EV battery assembly is perfect for re-usable joints, enhances serviceability and ensures high process reliability, while significantly boosting productivity in manufacturing environments through its robust and repeatable performance.
Our innovative solution K-Flow 8000 for EV battery assembly is perfect for re-usable joints, enhances serviceability and ensures high process reliability, while significantly boosting productivity in manufacturing environments through its robust and repeatable performance.

 

 

K-Flow 8000: One platform – all joints – all materials

Unlock smarter fastening with the Atlas Copco K-Flow 8000 series and explore the enhanced product features.

K.Motion

The real-time process control K.Motion enhances flow drill fastening by detecting the exact moment to switch from high-speed drilling to controlled thread forming. Instead of relying on fixed parameters, it uses live process data to identify the “acceleration peak” for precise transition timing. This adaptive control reduces thread damage, improves joint reliability, and shortens cycle times by up to 200 ms. One flexible program handles varying materials and thicknesses, ensuring consistent quality across diverse applications. With built-in monitoring and fail-safes, K.Motion brings faster and more reliable joining to modern manufacturing.

Modular joining tool design

The K-Flow 8000 system solution features a modular architecture tailored for high-performance production environments. Standardized core modules and configurable components allow fast adaptation to changing fastener types and accessibility needs. Replaceable wear parts and optional surface protection reduce downtime and support long-term cost efficiency. The system enables late-stage customization and seamless integration into diverse manufacturing setups. Designed for flexibility, durability, and simplified maintenance, it’s a future-ready solution for evolving joining challenges.

Enso 7000 material supply

Intuitive user-interface

The Common Control Platform enables a unified, browser-based interface that simplifies system operation and reduces integration effort. No additional software is needed – users can access the platform from any browser, with intuitive navigation and light/dark mode options. Built-in data protection and compliance with modern machine regulations ensure secure and reliable performance. Its modular software architecture supports easy upgrades and scalability across global production sites. With consistent UI across technologies, it enables faster training and better process transparency.

Download our brochures to learn more:

 

 

K-Flow 8000 System components at a glance

Discover the complete flow drill fastening portfolio — featuring the powerful K-Flow 8000 series.

K-Flow 8000 Joining Tool Straight-Standard
K-Flow 8000 Joining Tool Compact
K-Flow 8000 Joining Tool Straight-Standard
Modular Joining Tool with flexible configuration enabling faster cycle time
 
Modular Joining Tool with flexible configuration enabling faster cycle time
Modular Joining Tool with flexible configuration enabling faster cycle time
K-Flow 8000 Joining Tool Compact
K-Flow 8000 Joining Tool Compact
K-Flow 8000 Joining Tool Compact
Modular joining tool with flexible configuration for hard-to-reach areas
 
Modular joining tool with flexible configuration for hard-to-reach areas
Modular joining tool with flexible configuration for hard-to-reach areas
K-Flow 8000 Joining Tool Straight-Piercing
K-Flow 8000 Joining Tool Straight-Piercing
K-Flow 8000 Joining Tool Straight-Piercing
Modular Joining Tool with flexible configuration for vertical joining
 
Modular Joining Tool with flexible configuration for vertical joining
Modular Joining Tool with flexible configuration for vertical joining
K-Flow 8000 Control Cabinet
K-Flow 8000 Control Cabinet
K-Flow 8000 Control Cabinet
Smart control with real-time optimization and intuitive user interface
 
Smart control with real-time optimization and intuitive user interface
Smart control with real-time optimization and intuitive user interface
K-Flow 8000 Feeding Unit
K-Flow 8000 Feeding Unit
K-Flow 8000 Feeding Unit
Automated feeding unit for flexible, quick and reliable fastener supply
 
Automated feeding unit for flexible, quick and reliable fastener supply
Automated feeding unit for flexible, quick and reliable fastener supply
Dive into our full K-Flow portfolio
Atlas Copco K-Flow flow drill fastening system
Dive into our full K-Flow portfolio
Explore our comprehensive K-Flow portfolio for flow drill fastening technology.
 
Explore our comprehensive K-Flow portfolio for flow drill fastening technology.
Explore our comprehensive K-Flow portfolio for flow drill fastening technology.
Discover our K-Flow flow drill fastening solutions
Atlas Copco K-Flow flow drill fastening system
Discover our K-Flow flow drill fastening solutions
Learn more about our Atlas Copco solutions for flow drill fastening.
 
Learn more about our Atlas Copco solutions for flow drill fastening.
Learn more about our Atlas Copco solutions for flow drill fastening.
From Innovation to implementation
From Innovation to implementation
Our Global Innovation Centers run over 400 trials annually, delivering validated fastening solutions through material testing, joint analysis, and pilot production with expert support.
 
Our Global Innovation Centers run over 400 trials annually, delivering validated fastening solutions through material testing, joint analysis, and pilot production with expert support.

Frequently asked questions

What is K‑Flow 8000 and where is it used?

K‑Flow 8000 is a high‑performance flow drill fastening system designed for automotive body shop and battery assembly applications. It enables strong, single‑sided joints with high process reliability in high‑volume production environments.

How does K‑Flow 8000 ensure consistent joint quality and short cycle times?

With K.Motion intelligent process control, K‑Flow 8000 detects the critical transition point during fastening and automatically adapts speed and force in real time. This ensures stable joint quality, high process robustness and short cycle times.

How flexible is K‑Flow 8000 for future production requirements?

K‑Flow 8000 is built on a modular system design and fully integrated into the Common Control Platform. This enables easy adaptation to new applications, seamless line integration and long‑term scalability.

Want to know more about our flow drill fastening solutions?

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