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Plant floor error-proofing - Software solutions

Discover how error-proofing increases productivity and reduces rework rates by more than 80%!

Contact our experts!

Preventing, identifying or correcting assembly errors:
Improve your product quality with a zero-defect strategy

The advent of Industry 4.0 brings rapid changes and new challenges. With our Smart Connected Assembly concept combining software, hardware, smart tools and accessories, you maintain process control in complex production systems, increase uptime in production critical operations and improve your product quality.

Reduced defects

Step-by-step visual operator guidance, as well as part and tool verification, to minimize defects and rework while avoiding damaged parts and waste.


Improved productivity

Lower production costs and productivity gains! Align up to 10 stations, including pre-station check and rework without server installation. Save time using our remote centralized configuration and service offering with full support from installation to long-term onsite service and 24 hour hotline.

Digitalization and consolidated data collection

Traceability of all assembly actions and also missed tasks from all stations, parts and products are key features of Atlas Copco error proofing solutions.

Learn more about our comprehensive software solution driving quality, process reliability, transparency and product safety, Scalable Quality Solution 3:

Central management of workstations

Organizes SQS3 functions of all workstations across the entire shop floor from a single, easy-configuration interface.

Tool interlock

Enables and disables DC tools and wrenches via the controller. Use automatic program or job selection.

Visual operator guidance

Step-by-step visual operator guidance guarantees that everything is done right the first time, every single time.

Digital I/O capability

Enables easy connectivity of external I/O devices, eliminating the need for a PLC.

Basic pick-to-light/pick-by-light

Visually guides operators in picking parts from bins based on digital I/O capability.

User access control

Prevents unauthorized system access, enforcing user roles and privileges.

Part verification and documentation

Identifies parts by means of serial numbers or product IDs to ensure the correct parts are being used to build a product.

Product rework

Detection of errors in production process and automatic guidance through the repair process at dedicated rework stations.

Consolidated data collection

Traceability of all assembly actions (torque, parts, digital I/O, manual confirmation) and missed tasks from all stations and all products.
Easy and convenient access to collected data via web UI.

Operator ID and certification check

Access control and certification check of the operator before allowing to perform specific assembly tasks. Ensuring accountability is the first step towards mistake proofing by driving engagement and ultimately reducing downtime.

Videos and related information

Reduce downtime and high rework rate in assembly by error proofing

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Atlas Copco Seminar Series: Plant floor error proofing with software

This Atlas Copco Seminar Series presentation is meant to educate our customers on the benefits associated with software for plant floor error proofing, driven by Industry 4.0 demands. Different types of manufacturing software and their effectiveness in plant floor error proofing are also discussed.

Learn more about plant floor error proofing

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Scalable Quality Solution 3 - the error proofing software

Process control and error prevention is essential in today’s complex assembly processes to assure highest product quality and minimize rework rate or line stop. With our error proofing software “Scalable Quality Solution 3” you guide workers visually step-by-step to guarantee right part, bolt, tool and process steps are done also collecting and analyzing your assembly data.

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