Manufacturing offsite or out in the field presents some unique challenges. It requires several non-reporting battery tools and click wrenches to complete the application, increasing the need for improved traceability.
Insert the winning tool and software ensemble: Tensor ITB and SQS connected to ToolsNet 8. With this combination of assembly solutions, you’ll have process reliability and transparency, in and out of your manufacturing facility. Now you’ll be effectively collecting data and improving your productivity, quality, and user experience all at once. Read on to discover the power these solutions have and the difference they can make in your assembly.
Data collection
Today, manufacturing requires data collection to optimize assembly operations. Without it, errors are more likely to occur and be missed, leading to increased defects and rework. Smart tools and solutions are the key to catching mistakes in real time and fixing them when it’s convenient.
First, there’s Tensor ITB, which offers TrueAngle angle compensation, faster tightening speeds, improved wireless signal strength, and multiple configurable operator feedback options, including an LED, vibrator, and embedded display. This same tool can also have different programs for each part secure, enabling smooth transitions from one application to the next.
Next, there’s SQS, a scalable software solution that is capable of managing the assembly processes of many different products and variants. Thanks to its operator guidance, SQS can significantly reduce defects and costs related to rework, scrap, or warranty claims. It accurately calls the appropriate program, ensuring no mistakes are made on the line.
Lastly, there’s process improvement software, such as ToolsNet 8. ToolsNet 8 works in cooperation with assembly tools and solutions to collect and monitor production data, enabling you to enhance your processes. By gathering real-time torque data from the ITB tool and process data from SQS, ToolsNet 8 provides insight into the production process to help reduce rework and improve quality.
Cutting costs and improving quality
Without error-proofing software and solutions, you won’t see the full picture of a run-down. Throughout the day, hundreds of products are being assembled, and with only click wrenches at your disposal, errors could slip through the cracks and lead to bigger issues down the road.
Why choose Atlas Copco?
Atlas Copco understands the importance of quality during assembly. It is one of the most vital aspects of assembly that if not prioritized, will affect other aspects, including your productivity, customer satisfaction, and costs. Data is the key to improving your quality.
Would you like to start using data to improve your production quality? Contact Atlas Copco today to discover what smart tools and solutions are right for you.