Discover how we improved productivity and ergonomics for a major automotive manufacturer with a custom tooling solution.
So, you want to improve productivity and cut costs in manufacturing, but you’re not quite sure where to start. Let the experts at Atlas Copco help with that. We can identify issues, provide feedback, and offer possible solutions with a simple walk of the line.
When a major manufacturer in the automotive industry reached out with plans to cut costs by the end of the year, our experts got to work and figured out where their application was costing them extra time and money to complete. Read on to discover how we were able to completely transform their assembly and save them thousands with one custom solution.
The dilemma
Our customer was dealing with a plant mandate to cut costs by the end of the year but was unsure how. When our experts heard their dilemma, they set out to find a solution that would satisfy their goals. One of our customers discussed an application with our experts that was causing them to spend thousands of dollars in takt time and manpower to complete for ergonomics sake.
In order to save money and improve their uptime, our customer needed a way to save time during this part of the application. Previously, they had two operators per shift who must move a heavy skid plate to install bushings. If they could remove the step of moving the heavy skid plate, they could significantly optimize assembly. That’s where the experts at Atlas Copco got to work finding the perfect solution.
Customizing your solutions
We knew that with the right solution, we could not only speed up the process but also relieve one of the operators from each shift of this application, enabling our customer to reallocate the extra operators to other areas of the facility.
So, we introduced them to the Tensor STR and our plans for a custom trombone and screw press concept that would solve their issues. With this custom solution, our customer would be able to reduce the application’s manpower in half due to no longer needing to move the skid plate to reach the bushings. That’s right! The custom attachment on the tool will enable one operator to complete the same amount of work as two operators in less time.
Operator experience
Not only will this custom solution increase their production, but it will also improve their operator ergonomics. Before, two operators had to work together to move a heavy skid. Now the skid doesn’t need to be moved at all, thus improving their ergonomics and operator experience.
Furthermore, our range of Tensor tools have exceptional ergonomics in regard to balance, grip, and overall weight of the tool itself. This makes the Tensor STR and its counterparts a favorite among operators in terms of ergonomics and a favorite among shift leads and managers in terms of uptime and cost savings.
What makes the Tensor STR a great fit?
The Tensor STR has many benefits and advantages that make it the perfect tool for our customers. With the ability to be equipped with special and customized front parts, the Tensor STR is ready for just about any application. With this tool, you can also benefit from:
LEDs that will indicate the tightening result with either a red or green light
Robust housing and IP54 classification which guarantees protection from dust and water splashing
Dual accessories connectivity for scanners, headlights, etc.
An integrated loudspeaker that provides feedback to operators about tightening results
And so much more!
Why choose Atlas Copco?
With over 150 years of innovation behind us and our wide array of tooling solutions, our expert teams are ready to find you the perfect solution to solve your challenges. No matter what your needs and goals may be, we will find you the perfect tool.
In the case of this customer, they need a custom attachment to make installing bushings easier, faster, and safer for their operators. When we showed them the solution that would help them reach their goals, they were excited to begin using it on the line.
Do you have an application that you want to optimize? Contact us today to speak with our experts about your challenges and discover possible solutions.
